Beruflich Dokumente
Kultur Dokumente
By Jaswant Tawde
Head
A Centrifugal pump imparts velocity to a liquid.
This velocity energy is then transformed largely into pressure energy as the liquid leaves the pump.
Therefore, the head developed is approximately equal to the velocity energy at the periphery of the
impeller
Head = V2/2g
V - Velocity at the tip of the impeller
g - Gravitational force
V=2**D*N
NxD
v (m/s) =
2.748
N = Impeller RPM
D = Impeller diameter (mm)
Bubble Collapse pressures greater than 1GPa (10,000 bar) have been reported!
Life cycle of a bubble has been estimated to be in the order of 0.003 seconds!
Sep 7, 2017 Slide 18 part of the Aker group
Priming Chamber
To Vacuum
Pump
Overhung
Between Bearing
(Simply supported)
Vertical
Axial
Radial
Mixed
AxialSplit RadialSplit
Centreline
Foot
Discharge BackPullOutCasing
MechanicalSeal
Oil
Casing
Breather
CouplingGuard
VortexBreaker
OilSightGlass
EndSuction
Impeller
ImpellerVane OilSumpDrain
CasingDrain
RadialRollerBearing ThrustBearing
1a 2 3 4 5
1b 1c
5.
5.
Two Stage- Hori. Split Casing Multi Stage Axial Split Casing
Single Stage
Two Stage Six Stage
Two Stage Back to Back Four Stage Cross Over Six Stage Back to Back
4 6 4
6 10 61
Sep 7, 2017 11
Slide 9
part of the Aker group
1. Tie Rod 11 1 2 3 11 4
2. Piloting Connection
3. Casing Chamber
4. Thrust Bearing
5. Impeller
6. Diffuser
7. Axial Thrust Balancing
8. Radial Bearing
9. Impeller Keys
10. Shaft Sleeves
11. Mechanical 8 10 5 6 9 7 8
Balancing Drum
Suction
Central Balancing Throat Bushing
Diffuser Drum
Low NPSH(R).
Lowering the pump suction increases NPSH(A).
Limited Floor Space e.g. marine applications.
Easy to align as shaft alignment is not a requirement.
Types -
Dry Pit Pumps
Suction and discharge are connected to the
piping like horizontal pumps.
Mechanical Seal
Flushing Line Radial Impeller
Volute Casing
Neck Bush
Wear Rings
2.
5.
6.
1. Locknut
2. Ball Bearing 7.
3. Casing Back Cover
8.
1.
4. Double Volute Casing 12
5. Gland
13
6. Motor 2.
7. Motor Pedestal 5.
10
8. Shaft Coupling 11
9. Stuffing Box 9.
10.Sump Cover
11.Packing
3.
12.Thrust Bearing
13.Thrust Pedestal 4.
Thrust
Radial Bearing Bearings
Shaft
Deflector
Oil Seal
Oil Seal
Impeller
Shaft
Pump Environment
Wall
Shaft
Process
Fluid
Leakage
G la n d P a c k in g M e c h a n ic a l S e a l
Shaft
Shaft Sleeve
Packing
Stuffing Box
Secondary Sealing Element (Seal Chamber)
Mating
Ring
Shaft
5. Auxiliary components
O-Ring
O-Ring
Disk
Springs Mating Ring
Retainer
Set Screw
Seal Head
(Rotating)
Shaft
Process Fluid
Invisible Leakage:
Sep 7, 2017 Fluid Evaporates
Slide 86Upon Reaching Atmosphere
part of the Aker group
Pump Housing
Gland
No Fluid Or Dry Running
Suction
Sep 7, 2017 Slide 90 part of the Aker group
A A
o
c
Closing Area
Balance Ratio =
Opening Area
Sep 7, 2017 Slide 92 part of the Aker group
A A
c Fc o
Ac Ao
Static
Dynamic
O-ring must
move axially
Sep 7, 2017 Slide 96 part of the Aker group
Static O-ring
I n s id e M o u n t e d O u t s id e M o u n t e d
Rotating Head
{ Rotating Seat
{
Seal Head Seat Seat Seal Head
{
{
Stationary Rotating
Rotating Stationary
Advantages Advantages
Less Radial & Axial Space Requirements Higher Speed Capability
Lower Cost Tolerates Misalignment Better
Better Cooling
More suitable for high temperature
services
Classical Double
Unpressurised
(Tandem)
Pressure
Process
Buffer Atmosphere
PRESSURISED
(double)
Barrier
Pressure
Process
Atmosphere
Pusher / Bellows
Cartridge / Conventional
Split / Whole
Single / Double
Metal
O-Ring Bellows
Elastomer
Bellows
Sep 7, 2017 Slide 107 part of the Aker group
Orifice plate
Cooler
Temperature
Indicator
Cooler
Temperature
Indicator
Cooler
Temperature
Indicator
Cyclone Separator
Pressure
Indicator Non-return valve
Y Strainer
Temperature
Indicator
Cyclone Separator
Cooler
Temperature
Indicator
Orifice plate
Level Gauge
Level Gauge
Level Gauge
CENTRIFUGAL PUMPS
IT CONSISTS OF:
a. ROTATING ELEMENT(IMPELLER & SHAFT)
b. STATIONARY ELEMENT(CASING,STUFFING BOX & BEARINGS).
Features
Zero Leakage
Hazardous substances (acids, ethylene oxide ,toluene, aniline,
hydrogen sulphide )
Fluids with maximum vapour pressures (HC, liquid gases
,propane, butane)
Highly radioactive liquids
Fluids with lowest viscosities(<0.1cP)
High pressure cycles with liquid substances or supercritical gases
Applications
All application where no leakage (zero emmission )
Acrylic Fibre Plants (Critical Service)
HTM Circulation
Chemical/Petrochemical Plants
Film Processors
Laser
X-Ray cooling Systems
Medical, Scientific & laboratory Equipment
Silver recovery equipment
Applications
High Pressure appl. in Chemical & Petrochemical Industry
Carbon Black Plants (Primary Feed Stock Pumps,
Quench Water pumps)
BDO Project
Automotive Industry (Gun drilling)
Manufacturing cleaning system
High pressure wash application
Food Processing
Condensate Injection
Material of Construction
Monel
Bronze
Austenitic Stainless Steel
Sundyne Pump
Sunstrand Corporation & Nikkiso Sunstrand
Rotojet Pump
ROTOJET-Part of Weir Pumps, DBIC Germany
PUMP
COLUMN
BOTTOM FILL
NOZZLE
Cool 4
LNG RECYCLE
PUMPOUT 16
???