CURRENT PROCESS TIME

Sl.No Process Process Time (sec) Waiting Time (sec)

1 Oil Cooler Fit 8 -
2 Sealing Ring Fit 11 3
3 Crank Bearing and Thrust Washers Fit 15 4
4 Crank Cap Fit 12 0
5 Flywheel Fit 31 19
6 Crankshaft Fit 17 0
7 Time Gearing House 18 1
8 Camshaft 24 6
9 Timing Gear Fixed 16 0
10 Timing Gear Housing 20 4
11 Air Conditioner Clamping 21 1
12 Piston rings & cranks are connected 27 6
13 Water jacket cover fix 30 3
14 Pulley at timing gear side is fixed 24 0

TOTAL 274 47
13
 IMPROVED PROCESS TIME

Sl.No Process Process Time (sec) Waiting Time (sec)

1 Oil Cooler Fit 8 -
2 Sealing Ring Fit 11 3
3 Crank Bearing and Thrust Washers Fit 15 4
4 Crank Cap Fit 12 0
5 Flywheel Fit / Crankshaft Fit 26 0
6 Time Gearing House 16 1
7 Camshaft 24 6
8 Timing Gear & Housing 27 4
9 Piston rings & Cranks are connected 19 0
10 Water jacket cover fix 30 3
11 Pulley at timing gear side is fixed 24 0

TOTAL 212 21

19
CURRENT PROCESS TIME
Sl.No Process Process Time (sec) Waiting Time (sec) Utilization Ui (%)
1 Oil Cooler Fit 8 - 25.76
2 Sealing Ring Fit 11 3 35.42
3 Crank Bearing and Thrust Washers Fit 15 4 48.3
4 Crank Cap Fit 12 0 38.64
5 Flywheel Fit 31 19 100
6 Crankshaft Fit 17 0 54.74
7 Time Gearing House 18 1 57.96
8 Camshaft 24 6 77.28
9 Timing Gear Fixed 16 0 51.52
10 Timing Gear Housing 20 4 64.4
11 Air Conditioner Clamping 21 1 67.62
12 Piston rings & cranks are connected 27 6 86.94
13 Water jacket cover fix 30 3 96.6
14 Pulley at timing gear side is fixed 24 0 77.28
TOTAL 274 47 Avg Us = 60.19
IMPROVED PROCESS TIME

Sl.No Process Process Time (sec) Waiting Time (sec) Utilisation Ui (%)
1 Oil Cooler Fit 8 - 26.64
2 Sealing Ring Fit 11 3 36.63
3 Crank Bearing and Thrust Washers Fit 15 4 49.95
4 Crank Cap Fit 12 0 39.96
5 Flywheel Fit / Crankshaft Fit 26 0 28.86
6 Time Gearing House 16 1 53.28
7 Camshaft 24 6 79.92
8 Timing Gear & Housing 27 4 89.91
9 Air Conditioner clamping / Piston rings 19 0 21.09
& Cranks are connected

10 Water jacket cover fix 30 3 100

11 Pulley at timing gear side is fixed 24 0 79.92

TOTAL 212 21 Avg Us = 43.29