VISIT

THERMAL POWER PLANT - CHINA

2X60 MW- CFBC

TEAM

1. Mr. Senthil
2. Mr. Arun
3. Mr. Sanjay Aggrawal
4. Mr. Srinivasan
5. Mr. Sudarsan
6. Mr. Nagesh
Furnace chamber for controlled
combustion of coal

Cyclone reinjection of
incombustible
in to the furnace
Nozzle - Fluidising air is introduced at the base of the bed through a nozzle
distributor and used as both fluidisation and combustion air
Refractory - material is one that retains its strength at high temperatures
Burner - burner is a heating device which burns fuel oil
Loop seal - The cyclone separator diverts heavier combustion particulate
matter back to the CFB, through a loop seal assembly
Inside view enclosed water walls housing super heater
coils & screen tubes
Inside view enclosed water walls housing super heater
coils & screen tubes
Nozzle separation of heavy solids falling from the riser
Springs - support a load and allow movement
Guide - allow vertical expansion and restrict movement side wise
Buck stay - tube walls of the steam generator are supported by
buck stays having retainers that slide longitudinally
Drag chain carry coal in to the furnace
Guide - allow vertical expansion and restrict movement side wise
Buck stay - tube walls of the steam generator are supported by
buck stays having retainers that slide longitudinally
Economiser - heat exchange devices that heat fluids, usually water
Steam drum is a reservoir of water/steam at the top end of
the water tubes
Support hold a load at fixed position
Cooler - cooling of ash exiting from circulating fluidized bed
Conveying transporting cooled ash from bed ash cooler to silo
HGG combustion of liquid / gaseous fuel with air both for
fluidization and combustion
Blower - the solids recycle rate to the furnace is adjusted by changing
air flow rate from this blower
FD Fan - Draft is obtained by forcing air into the furnace by means of a
Fan both for combustion and fluidisation
Conveying transporting cooled ash from bed ash cooler to silo
1. Boiler erection is good
2. Boiler refractory is intact
3. Boiler light up practice is good
4. No wet/dry boiler preservation is being followed
5. Boiler lay out is good

NOTE

- It is mandatory to conduct Residual Life Assessment study ( RLA )

of all critical components, which brings into notice for mandatory
replacement / modifications necessary to guarantee a
minimum 75% plant load factor and 85% plant availability.
Turbo Generator- steam turbine uses steam to drive a generator,
which then produces electricity
Details showing operating pressure, temperature and rated speed
Turning gear - engaged when there is no steam to the turbine to slowly rotate
the turbine to ensure even heating to prevent uneven expansion
Alternator - electromechanical device that converts mechanical energy
to electrical energy in the form of alternating current
Excitation build up voltage in the alternator at rated speed before synchronization
Oil leakage - large oil leak from the shaft bearing labyrinth seals
Oil leakage - large oil leak from the shaft bearing labyrinth seals
Steam leakage - large steam leak from the shaft end gland seals
Oil leakage - large oil leak from the shaft bearing labyrinth seals
Air cooled used to cool closed loop air circuit to maintain the
alternator winding temperature
Inside view showing various stages from which steam passes through
Corrosion - corrosion attack on LP turbine blades in the Phase
Transition Zone.
Corrosion - corrosion attack on LP turbine blades in the Phase
Transition Zone.
Corrosion - corrosion attack on LP turbine blades in the Phase
Transition Zone.
Corrosion - corrosion attack on LP turbine blades in the Phase
Transition Zone.
01. No periodical operation of Turning gear
02. No preservation for steam turbine
03. No preservation for Alternator
04. Oil leakages from bearing
05. Steam leakage from exhaust end
06. Corrosion on last row of blades
07. Corrosion on shaft at tail end

NOTE
01. Balancing required
02. Steam leakages and Oil leakages can be corrected
03. RLA study of Steam Turbo Generator
Conveyor carrying of crushed coal of required size in to the bunker
Tunnel Conveyor - bulk material handling from hopper to
crusher and screening
Crusher house plat form for installing crusher and screens in sequence
Crusher used to crush raw coal to required size
Shed storage of bulk coal in excess to meet the short fall during emergencies
Magnetic separator used to pick foreign material from bulk coal
to avoid damage to equipment
1.Except final conveyors, remaining conveyors and
associated structures got damaged
2.Crushing and screening equipment are subjected to heavy explosion

NOTE : NEW CHP TO BE PURCHASED

DCS Distributed Control System
C & I - operating systems while allowing end users to control
the unit from remote location
C & I - operating systems while allowing end users to control
the unit from remote location
Detail showing input voltage to DCS panel
C & I - operating systems while allowing end users to control
the unit from remote location
Switch yard - substation, consisting of large breakers and towers,
is usually located in an area close to the plant
Details showing motor operating voltage and rated amperage
1. Alternator operating voltage is 6KV
2. Alternator output voltage is stepped up to 110KV and 35KV
3. Motor operating voltage is 6KV and 400V
4. DCS panel power supply is 100V and 200V
5. Frequency is 50Hz

NOTE

1. Standard operating Voltage in India is 440V,6.6KV,11KV,

33KV,66KV,110KV and 220KV
2. We have to import all panels and motors and
purchase all spares from china with respect to all C&I
and Electrical equipment in future
3. Fox Pro software conversion from Chinese to English
Lube unit to provide forced lubrication to Feed water pump bearings
ESP - particulate collection device that removes particles from a flowing flue gas
Silo collection of discharge bed ash and fly ash
CT - heat removal devices used to transfer process waste heat to the atmosphere
1. Switch yard to be installed
2. Auxiliary cooling tower/closed cooling water system to be installed
3. Overhauling for auxiliary equipment
4. Chimney to be installed
5. Ash silo to be installed
6. Coal bunkers to be installed
7. New DM Plant to be installed