Beruflich Dokumente
Kultur Dokumente
Lecture 5: DC motors
2
Preliminary notes
e
i
n v
d
Bl (5.5.1)
6
1) ab: In this segment, the velocity of the wire is tangential to the path of rotation.
Under the pole face, velocity v is perpendicular to the magnetic field B, and the v
ector product v x B points into the page. Therefore, the voltage is
v
B
l
in
t
opa
g
e
un
d
e
r
t
h
e
po
l
e
f
ac
e
e
v
B
l
(5.6.1)
b
a
0 b
e
yo
n
dt
he
po
l
ee
dg
e
s
2) bc: In this segment, vector product v x B is perpendicular to l. Therefore, the v
oltage is zero.
3) cd: In this segment, the velocity of the wire is tangential to the path of rotation.
Under the pole face, velocity v is perpendicular to the magnetic flux density B, an
d the vector product v x B points out of the page. Therefore, the voltage is
v
B
l
ou
t
o
f
pa
g
e
un
d
e
r
t
h
e
po
l
e
f
ac
e
e
v
B
l
(5.6.2)
d
c
0 be
yo
n
dt
he
po
l
ee
dg
e
s
4) da: In this segment, vector product v x B is perpendicular to l. Therefore, the v
oltage is zero.
7
2
vB
l
un
d
e
r
th
ep
o
l
ef
ace
s
e (5.7.2)
t
ot
0 be
yo
n
dt
hep
ol
ee
dg
e
s
When the loop rotates through 1800, s
egment ab is under the north pole fac
e instead of the south pole face. Ther
efore, the direction of the voltage on t
he segment reverses but its magnitud
e reminds constant, leading to the tot
al induced voltage to be
8
2r Bl
u nderthepol
efaces
e t
(5.8.2)
t
o
0 beyon d t
h epole edges
The rotor is a cylinder with surface area 2rl. Sinc
e there are two poles, the area of the rotor under
each pole is Ap = rl. Therefore:
A
2
p f
B under t
h e ole ac es
eto
t
p
(5.8.3)
0
beyondthepoleed g e s
9
Assuming that the flux density B is constant everywhere in the air gap under the po
le faces, the total flux under each pole is
AB
p
(5.9.1)
The total voltage is
2
p f
unde
rthe ol
e ace
s
e
t
ot
(5.9.2)
0
be
yo
ndt
hep
ol
eed
ge
s
The voltage generated in any real machine depends on the following factor
s:
segments
brushes
12
Fil
B (5.12.1)
rFs
i
n (5.12.2)
1.Segment ab: F
a
b
il
B
i
lB (5.13.1)
a
b
r
F
s
i
nr
i
l
Bs
i
n
9
0
r
i
l
B
cc
w (5.13.2)
2.Segment bc: a
b
Fi
l
B0 (5.13.3)
r
a
bF
si
n
0 (5.13.4)
3.Segment cd: F
a
b
il
B
i
lB (5.13.5)
a
b
r
F
s
i
nr
i
l
Bs
i
n
9
0
r
i
l
B
cc
w (5.13.6)
4.Segment da:
a
b
Fi
l
B0 (5.13.7)
r
a
bF
si
n
0 (5.13.8)
14
The resulting total induced torque is
i
n
d a
bbc c
dda
(5.14.1)
i
nd
2
r
i
l
B
u
nd
e
r
t
he
po
l
e
fa
c
es
(5.14.2)
0 b
ey
o
ndt
hepol
eed
ge
s
Since Ap rl and AB
p (5.14.3)
2
p f
i
nd
i und
ert
he o
l
e ace
s
(5.14.4)
0
bey
on
dt
h p
eol
e
edg
es
Loop 1 stretches
between commu
tator segments a
and b, loop 2 str
etches between
segments b and
c
16
Commutation in a simple 4-loop DC
machine
At a certain time instance, when t
= 00, the 1, 2, 3, and 4 ends of the l
oops are under the north pole face a
nd the 1, 2, 3, and 4 ends of the loo
ps are under the south pole face. Th
e voltage in each of 1, 2, 3, and 4 e
nds is given by
e
i
n v
d
B
lv
B
l
(5.16.1)
p
os
it
ive
,ou
to
ft
hep
ag
e
The voltage in each of 1, 2, 3, and 4 ends is
e
i
n
d
v
B
l
v
B
l
po
si
t
i
v
e,
i
n
t
o
th
e
pa
g
e (5.16.2)
If the induced voltage on any side of a loop is (5.16.1), the total voltage at the brushe
s of the DC machine is
E
4
ea
t
t
0 (5.16.3)
17
Commutation in a simple 4-loop DC
machine
We notice that there are two parallel paths for current through the machi
ne! The existence of two or more parallel paths for rotor current is a com
mon feature of all commutation schemes.
18
Commutation in a simple 4-loop DC
machine
If the machine keeps rotating, at t = 450, loops 1 and 3 have rotated into the gap b
etween poles, so the voltage across each of them is zero. At the same time, the bru
shes short out the commutator segments ab and cd.
This is ok since th
e voltage across l
oops 1 and 3 is ze
ro and only loops
2 and 4 are under
the pole faces. Th
erefore, the total t
erminal voltage is
E
2
e
a
t
t4
5 (5.18.1)
19
Commutation in a simple 4-loop DC
machine
At t = 900, the loop ends 1, 2, 3, and 4 are under
the north pole face, and the loop ends 1, 2, 3, and
4 are under the south pole face. The voltages are b
uilt up out of page for the ends under the north pole
face and into the page for the ends under the south
pole face. Four voltage-carrying ends in each parall
el path through the machine lead to the terminal vol
tage of
E
4
e
a
t
t9
0 (5.16.3)
We notice that the voltages in loops 1 and 3 have r
eversed compared to t = 00. However, the loops c
onnections have also reversed, making the total vol
tage being of the same polarity.
20
Commutation in a simple 4-loop DC
machine
When the voltage reverses in a loop, the connections of the loop are also switched
to keep the polarity of the terminal voltage the same.
Commutator segments are usually made out of copper bars and the brushes are m
ade of a mixture containing graphite to minimize friction between segments and bru
shes.
21
Example of a commutator
22
Problems with commutation in real DC
machines
1. Armature reaction
If the magnetic field windings of a DC machine are connected to the power
source and the rotor is turned by an external means, a voltage will be indu
ced in the conductors of the rotor. This voltage is rectified and can be supp
lied to external loads. However, if a load is connected, a current will flow th
rough the armature winding. This current produces its own magnetic field t
hat distorts the original magnetic field from the machines poles. This distor
tion of the machines flux as the load increases is called armature reaction
and can cause two problems:
1) neutral-plane shift: The magnetic neutral plane is the plane within the m
achine where the velocity of the rotor wires is exactly parallel to the magn
etic flux lines, so that the induced voltage in the conductors in the plane is
exactly zero.
23
Problems with commutation in real DC
machines
A two-pole DC machine: initially, the pole flux is unifor
mly distributed and the magnetic neutral plane is vertic
al.
The flux weakening problem can be very severe for large DC motors. Ther
efore, compensating windings can be placed in slots carved in the faces of
the poles parallel to the rotor conductors. These windings are connected in
series with the rotor windings, so when the load changes in the rotor, the c
urrent in the compensating winding changes too
33
Solutions to the problems with
commutation
Rotor a
Pole fl nd com
ux p. fluxe
s
pole
interpole
36
P
out 100% (5.36.1)
P in
or
in
P P
loss1
00% (5.36.2)
P
in
37
1. Electrical or copper losses the resistive losses in the armature and field wi
ndings of the machine.
Armature loss: P
AI2
ARA
(5.37.1)
Field loss: P
FI2
FRF
(5.37.2)
Where IA and IF are armature and field currents and RA and RF are armature and fiel
d (winding) resistances usually measured at normal operating temperature.
38
2. Brush (drop) losses the power lost across the contact potential at the brush
es of the machine.
P
B
D
VBIA
D
(5.38.1)
Where IA is the armature current and VBD is the brush voltage drop. The voltage dro
p across the set of brushes is approximately constant over a large range of armatur
e currents and it is usually assumed to be about 2 V.
3. Core losses hysteresis losses and eddy current losses. They vary as B2 (sq
uare of flux density) and as n1.5 (speed of rotation of the magnetic field).
For a DC
motor:
Electrical power is input to the machine, and the electrical and brush losses must be
subtracted. The remaining power is ideally converted from electrical to mechanical fo
rm at the point labeled as Pconv.
41
P vEIA (5.41.1)
c
on A
P
c
on
vi
ndm
(5.41.2)
After the power is converted to mechanical form, the stray losses, mechanical loss
es, and core losses are subtracted, and the remaining mechanical power is output
to the load.
42
Sometimes, when the brush drop voltage is small, it may be left out. Also, some D
C motors have more than one field coil
The internal generated voltage in the machine is
A
E K
(5.43.1)
indK
IA (5.43.2)
The internal generated voltage EA is directly proportional to the flux in the machine
and the speed of its rotation.
The field current in a DC machine produces a field mmf F = NFIF, which produces
a flux in the machine according to the magnetization curve.
or in terms
of internal
voltage vs.
field curre
nt for a giv
en speed.
To get the maximum possible power per weight out of the machine, most motors a
nd generators are operating near the saturation point on the magnetization curve.
Therefore, when operating at full load, often a large increase in current IF may be n
eeded for small increases in the generated voltage EA.
45
Motor types: Separately excited and
Shunt DC motors
Note: when th
e voltage to th
e field circuit i
s assumed co
nstant, there i
s no differenc
e between the
m
TA
VEI R
AA
(5.45.1)
46
If the load on the shaft increases, the load torque load will exceed the induced tor
que ind, and the motor will slow down. Slowing down the motor will decrease its i
nternal generated voltage (since EA = K), so the armature current increases (IA
= (VT EA)/RA). As the armature current increases, the induced torque in the mot
or increases (since ind = KIA), and the induced torque will equal the load torque
at a lower speed .
V R
A2ind
T
K
(5.46.1)
K
47
Assuming that the terminal voltage and other terms are constant, the motors spe
ed vary linearly with torque.
A
E K
Since the field current is constant (both field resistance and VT are constant) and s
ince there are no armature reaction (due to compensating windings), we conclude
that the flux in the motor is constant. The speed and the internal generated voltage
s at different loads are related as
E K
n
A2
2
2
EA
1 K
1 n
1
EA2
Therefore: n2 n1
EA1
At no load, the armature current is zero and therefore EA1 = VT = 250 V.
50
Shunt motor: terminal characteristic
Example
a) Since the input current is 100 A, the armature current is
V 2
50
I
AL
II
FI
L
T
1
0
0 9
5
A
RF 50
Therefore:
E
V
A
I
TR
A
A
2
5
0
9
5
0
.
06
2
4
4
.
3
V
and the resulting motor speed is:
E 2
4
4.
3
n
n
2
A
2
1 1 2
0
01
1
7
3
rpm
E
A
1 2
50
b) Similar computations for the input current of 200 A lead to n2 = 1144 rpm.
c) Similar computations for the input current of 300 A lead to n2 = 1115 rpm.
d) To plot the output characteristic of the motor, we need to find the torque corresp
onding to each speed. At no load, the torque is zero.
51
Shunt motor: terminal characteristic
Example
Since the induced torque at any load is related to the power converted in a DC mo
tor:
PE
c
o
nvI
A
A i
nd
EAIA
the induced torque is ind
For the input current of 100 A:
i
nd
2
2
4
1
4
1
3
9
7
3
5
/6
0
19
0N-
m
The flux and, therefore the internal generated voltage EA of a DC machine are no
nlinear functions of its mmf and must be determined based on the magnetization cu
rve. Two main contributors to the mmf are its field current and the armature reactio
n (if present).
Since the magnetization curve is a plot of the generated voltage vs. field current, t
he effect of changing the field current can be determined directly from the magnetiz
ation curve.
If a machine has armature reaction, its flux will reduce with increase in load. The tot
al mmf in this case will be
t
F N
I
F (5.53.1)
n
e FF A
R
It is customary to define an equivalent field current that would produce the same ou
tput voltage as the net (total) mmf in the machine:
FAR
I IF
*
F
(5.53.2)
NF
54
A
E K
(5.54.1)
For a given effective field current, the flux in the machine is constant and the intern
al generated voltage is directly proportional to speed:
EA n
(5.54.2)
EA0 n0
Where EA0 and n0 represent the reference (rated) values of voltage and speed, respe
ctively. Therefore, if the reference conditions are known from the magnetization curv
e and the actual EA is computed, the actual speed can be determined.
55
Shunt motor: Nonlinear analysis
Example
Example 5.2: A 50 hp, 250 V, 1200 rpm DC shunt motor without compensating wind
ings has an armature resistance (including the brushes and interpoles) of 0.06 . Its
field circuit has a total resistance Radj + RF of 50 , which produces a no-load speed
of 1200 rpm. The shunt field winding has 1200 turns per pole. The armature reaction
produces a demagnetizing mmf of 840 A-turns at a load current of 200A. The magne
tization curve is shown.
E 2
3
8.
3
n
n A
0 1 2
0
01
2
2
7r
pm
EA
0 2
33
57
Shunt motor: Nonlinear analysis
Example
b) A speed of a motor with compensating windings was 1144 rpm when the input c
urrent was 200 A. We notice that the speed of the motor with armature reactance i
s higher than the speed of the motor without armature reactance. This increase is
due to the flux weakening.
Some small DC motors used in control circuits may operate at speeds close to stall co
nditions. For such motors, an increase in field resistance may have no effect (or opposi
te to the expected effect) on the motor speed. The result of speed control by field resist
ance is not predictable and, thus, this type of control is not very common.
61
Armature voltag
e speed control
62
1) Increasing the armature voltage VA increases the armature current (IA = (VA - EA)
/RA);
2) Increasing armature current IA increases the induced torque ind (ind = KIA);
3) Increased induced torque ind is now larger than the load torque load and, theref
ore, the speed ;
4) Increasing speed increases the internal generated voltage (EA = K);
5) Increasing EA decreases the armature current IA
6) Decreasing IA decreases the induced torque until ind = load at a higher speed .
If a motor is operated at its rated terminal voltage, power, and field current, it will be
running at the rated speed also called a base speed.
Field resistance control can be used for speeds above the base speed but not belo
w it. Trying to achieve speeds slower than the base speed by the field circuit contro
l, requires large field currents that may damage the field winding.
Since the armature voltage is limited to its rated value, no speeds exceeding the ba
se speed can be achieved safely while using the armature voltage control.
Therefore, armature voltage control can be used to achieve speeds below the base
speed, while the field resistance control can be used to achieve speeds above the
base speed.
Shunt and separately excited DC motors have excellent speed control char
acteristic.
64
For the armature voltage control, the flux in the motor is constant. Therefore, the
maximum torque in the motor will be constant too regardless the motor speed:
K
m
a
xI A
,
m a
x
(5.64.1)
P
mx
a
ma
x (5.64.2)
The maximum power out of the motor is directly proportional to its speed.
For the field resistance control, the maximum power out of a DC motor is consta
nt, while the maximum torque is reciprocal to the motor speed.
65
Torque and power limits as functions of motor speed for a shunt (or separately e
xcited) DC motor.
66
Example 5.3: A 100 hp, 250 V, 1200 rpm DC shunt motor with an armature resistanc
e of 0.03 and a field resistance of 41.67 . The motor has compensating windings,
so armature reactance can be ignored. Mechanical and core losses may be ignored
also. The motor is driving a load with a line current of 126 A and an initial speed of 1
103 rpm. Assuming that the armature current is constant and the magnetization curv
e is
a) What is the motor speed if the field resista
nce is increased to 50 ?
b) Calculate the motor speed as a function o
f the field resistance, assuming a constant
-current load.
c) Assuming that the motor next is connecte
d as a separately excited and is initially ru
nning with VA = 250 V, IA = 120 A and at n
= 1103 rpm while supplying a constant-tor
que load, estimate the motor speed if VA i
s reduced to 200 V.
67
shunt separately-excited
For the given initial line current of 126 A, the initial armature current will be
25
0
I
A
1I
L
1I
F
11
2
6 1
2
0
A
41
.
67
Therefore, the initial generated voltage for the shunt motor will be
E
V
A
1
TI
R
A
1
2
A
5
0
1
2
0
0
.
0
3
2
4
6
.
4
V
68
After the field resistance is increased to 50 , the new field current will be
2
50
IF2 5A
50
The ratio of the two internal generated voltages is
E
A2 K
22 2n
2
E
A1 K
11 n
11
Since the armature current is assumed constant, EA1 = EA2 and, therefore
1n1
n2
2
The values of EA on the magnetization curve are directly proportional to the flux.
Therefore, the ratio of internal generated voltages equals to the ratio of the fluxes
within the machine. From the magnetization curve, at IF = 5A, EA1 = 250V, and at
IF = 6A, EA1 = 268V. Thus:
69
nEn2
68
E2
1
11 A
11
n2 10
31
18
7
rp
m
50 2 A
2
A
1
EVI
T R
1 AA
1
Since
E A 2 K
22
22n
E A 1 K 11 n
11
EA2n1
and since the flux is constant n2
EA1
Since the both the torque and the flux are constants, the armature current IA is al
so constant. Then
VIRA 2
0
01
2
0
0.
03
n T
2 A
2
n 11
0
3
8
7
9
r
pm
2 1
V I
TA
1 R
1A 25
01
2
00.
03
71
Shunt motor: The effect of an open field
circuit
If the field circuit is left open on a shunt motor, its field resistance will be in
finite. Infinite field resistance will cause a drastic flux drop and, therefore,
a drastic drop in the generated voltage. The armature current will be incre
ased enormously increasing the motor speed.
Design of permanent-magnet DC m
otors is quite similar to the design of
shunt motors, except that the flux of
a PMDC motor is fixed. Therefore, t
he only method of speed control ava
ilable for PMDC motors is armature
voltage control.
75
V
TEI
AA(
R
AR)
s
(5.75.1)
76
The terminal characteristic of a series DC motor is quite different from that of the
shunt motor since the flux is directly proportional to the armature current (assumin
g no saturation). An increase in motor flux causes a decrease in its speed; therefo
re, a series motor has a dropping torque-speed characteristic.
The induced torque in a series machine is
indK
IA (5.76.1)
indK
c 2
IA (5.76.3)
Torque in the motor is proportional to the square of its armature current. Series m
otors supply the highest torque among the DC motors. Therefore, they are used a
s car starter motors, elevator motors etc.
77
Assuming first that the magnetization curve is linear and no saturation occurs, flux
is proportional to the armature current:
cIA (5.77.1)
The Kirchhoffs voltage law would be
V
EI
(R
R
)
T AAK
AS
K
c
R
R i
nd
AS
(5.77.4)
K2
Since (5.77.1), the torque: indK
cI 2
A
(5.77.5)
c
78
c
d
i
nd
V
T K in RARS
(5.78.2)
K Kc
which can be solved for the speed:
V
T 1 R
A R
S
c
(5.78.3)
K in
d
K
c
The speed of unsaturated series motor inversely proportional
to the square root of its torque.
79
Steps must be taken to ensure that a series motor always has a load! Therefore, i
t is not a good idea to connect such motors to loads by a belt or other mechanism
that could break.
80
Series motor: terminal characteristic
Example
Example 5.4: A 250 V series DC motor with compensating windings has a total serie
s resistance RA + RS of 0.08 . The series field consists of 25 turns per pole and the
magnetization curve is
a) Find the speed and induced torqu
e of this motor when its armature
current is 50 A.
b) Calculate and plot its torque-spee
d characteristic.
a) To analyze the behavior of a series
motor with saturation, we pick points al
ong the operating curve and find the to
rque and speed for each point. Since t
he magnetization curve is given in unit
s of mmf (ampere-turns) vs. EA for a s
peed of 1200 rpm, calculated values of
EA must be compared to equivalent val
ues at 1200 rpm.
81
Series motor: terminal characteristic
Example
For IA = 50 A
E
V
A
I
TA
A
()
RR
S
2
5
0
5
0
0
.
0
8
2
4
6
V
Since for a series motor IA = IF = 50 A, the mmf is
F
N
I
2
5
5
0
1
2
5
0
A
t
ur
n
s
From the magnetization curve, at this mmf, the internal generated voltage is
EA0 = 80 V. Since the motor has compensating windings, the correct speed of the
motor will be
E 2
4
6
n
n A
0120
0
36
9
0
rpm
EA
0 8
0
V
T
E
A
IR
AAR
S
(5.85.1)
VT
IF (5.85.3)
RF
Cumulatively compounded
The mmf of a compounded DC motor:
t
F
F
F F (5.85.4)
n
e F S
E A
R
Differentially compounded
N F
I
*
FI
F S
E
I
A AR
(5.85.5)
NF NF Number of turns
86
Cumulatively compounded motors: torque-
speed characteristic
In a cumulatively compounded motor, there is a constant component of flux and a co
mponent proportional to the armature current (and thus to the load). These motors h
ave a higher starting torque than shunt motors (whose flux is constant) but lower tha
n series motors (whose flux is proportional to the armature current).
The series field has a small effect at light loads the motor behaves as a shunt moto
r. The series flux becomes quite large at large loads the motor acts like a series m
otor.
Similar (to the previously discussed) approa
ch is used for nonlinear analysis of compou
nded motors.
87
Differentially compounded motors: torque-
speed characteristic
Since the shunt mmf and series mmf subtract from each other in a differentially co
mpounded motor, increasing load increases the armature current IA and decrease
s the flux. When flux decreases, the motor speed increases further increasing the l
oad. This results in an instability (much worse than one of a shunt motor) making d
ifferentially compounded motors unusable for any applications.
Example 5.5: A 100 hp, 250 V compounded DC motor with compensating windings h
as an internal resistance, including the series winding of 0.04 . There are 1000 turn
s per pole on the shunt field and 3 turns per pole on the series windings. The magne
tization curve is shown below.
The field resistor has been adjusted for the
motor speed of 1200 rpm. The mechanical,
core, and stray losses may be neglected.
a) Find the no-load shunt field current.
Find the speed at IA = 200 A if the motor is b)
cumulatively; c) differentially compounded
89
a) At no load, the armature current is zero; therefore, the internal generated voltage
equals VT = 250 V. From the magnetization curve, a field current of 5 A will produc
e a voltage EA = 250 V at 1200 rpm. Therefore, the shunt field current is 5 A.
b) When the armature current is 200 A, the internal generated voltage is
E
V
A
T
I
A
(
R
AR
)
S
2
5
0
2
0
0
0.
0
4
2
4
2
V
The effective field current of a cumulatively compounded motor will be
E F
N 3
*
I
FFIS
I
AA
R
520
0
5
.
6
A
NN
F F 1
00
0
From the magnetization curve, EA0 = 262 V at speed n0 = 1200 rpm. The actual m
otor speed is
E 2
4
2
n
n A
0120
0
11
0
8
rpm
EA
0 2
6
2
90
NF 3
I
*
I
FFI
S
E
A2
A
R
5 0
04
.
4
A
NN1
F F0
00
From the magnetization curve, EA0 = 236 V at speed n0 = 1200 rpm. The actual m
otor speed is
E 2
4
2
n
n A
0120
0
12
3
0
rpm
EA
0 2
3
6
91
Cumulatively compounded motors: speed
control
The same two techniques that have been discussed for a shunt motor a
re also available for speed control of a cumulatively compounded motor.
The details of these methods are very similar to already discussed for s
hunt DC motors.
92
DC motor starters
In order for DC motors to function properly, they must have some speci
al control and protection equipment associated with them. The purpose
s of this equipment are:
At starting conditions, the motor is not turning, therefore the internal gener
ated voltage EA = 0V. Since the internal resistance of a normal DC motor i
s very low (3-6 % pu), a very high current flows.
For instance, for a 50 hp, 250 V DC motor with armature resistance RA of 0.06 a
nd a full-load current about 200 A, the starting current is
VE
A25
00
I
AT
4
16
7
A
RA 0
.
06
This current is over 20 times the motors rated full-load current and may severely
damage the motor.
A solution to the problem of excessive starting current is to insert a starting resist
or in series with the armature to limit the current until EA can build up to limit the a
rmature current. However, this resistor must be removed from the circuit as the m
otor speed is high since otherwise such resistor would cause losses and would de
crease the motors torque-speed characteristic.
94
Example 5.6: A 100 hp, 250 V 350 A shunt DC motor with an armature resistance of
0.05 needs a starter circuit that will limit the max starting current to twice its rated
value and which will switch out sections of resistor once the armature current decrea
ses to its rated value.
a. The starting resistor must be selected such that the current flow at the start equ
als twice the rated current. As the motor speeds up, an internal voltage EA (which
opposes the terminal voltage of the motor and, therefore, limits the current) is gen
erated. When the current falls to the rated value, a section of the starting resistor n
eeds to be taken out to increase the current twice. This process (of taking out secti
ons of the starting resistor) repeats until the entire starting resistance is removed.
At this point, the motors armature resistance will limit the current to safe values by
itself.
The original resistance in the starting circuit is
V
R
t
ot
RR
1 2 .
.
. R
A T
I
ma
x
After the stages 1 through i are shorted out, the total resistance left in the starting
circuit is
RR
t
ot
,i
i1.
.
.R
A
97
The resistance R1 must be switched out of the circuit when the armature current fa
lls to
V E
I
A,
m i
n T A,
1
Im
i
n
35
0
A
Rto
t
After the resistance R1 is out of the circuit, the armature current must increase to
VE
I
A,
m a
xT A,
2
Im
a
x7
0
0
A
Rt
ot,
1
The starting process is completed when Rtot,n is not greater than the internal armat
ure resistance RA. At the boundary:
n
Im
A , R
in
R R
to
tn to
t
m
Ia x
gR
lo AR t
Solving for n: n to
logIm
in Imax
Notice that the number of stages n must be rounded up to the next integer.
V 25
0
R
t
ot T
0
.
35
7
I
mx 7
a 0
0
n
l
og
RA R
t
o
t l
o
g0
.
050
.
35
7
2.
84
3
l
o
gI
mi
n I
m
axlo
g
3
507
0
0
99
b. The armature circuit will contain the armature resistance RA and three starting r
esistors. At first, EA = 0, IA = 700 A, and the total resistance is 0.357 . The total r
esistance will be in the circuit until the current drops to 350 A. This occurs when
E
A
,
1V
I
TA
,
m
iR
nt
o
t
2
5
0
3
5
0
0
.
35
7
1
2
5
V
At this time, the starting resistor R1 will be taken out making
VE 2
5
0
1
25
R
t
o
t,
1
R
AR
R
23
TA,
1
0.
1
78
6
I
ma
x 70
0
This (new) total resistance will be in the circuit until the current drops again to 350 A.
This occurs when
E
A
,
2V
I
TA
,
m
i
nRt
o
t
,
1
2
5
0
3
5
0
0
.
17
8
6
1
8
7
.
5
V
At this time, the starting resistor R2 will be taken out leaving
VE22
5
01
8
7.
5
R
t
o
t,
2
R
AR
3
T A
,
0
.
0
89
3
I
ma
x 7
00
100
This total resistance will be in the circuit until the current drops again to 350 A. This
occurs when
E
A
,
3V
I
TA
,
m
i
nRt
o
t
,
2
2
5
0
3
5
0
0
.
08
9
3
2
1
8
.
7
5
V
At this time, the starting resistor R3 will be taken out leaving only RA in the circuit.
The motors current at that moment will increase to
VE32
5
0218
.
75
I
A,
3 T A
,
6
2
5A
RA 0
.
05
which is less than the allowed value. Therefore, the resistances are
R
3Rt
ot
,
3R
A0.
08
9
30
.0
50.
03
9
3
R
2 R
t
ot
,
2R
3R
A0.
17
8
60
.0
3
9
30
.0
50.
08
9
3
R
1Rt
o1R
t
,
2R
3R
A0.
35
70
.
17
8
60
.0
3
9
30
.0
50.
17
8
6
The resistors R1, R2, and R3 are cut out when EA reaches 125 V, 187.5 V, and 218.
75 V, respectively.
101
Several different schemes can be used to short contacts and cut out the sections
of a starting resistor. Some devices commonly used in motor-control circuits are
Spring-type push button switches
Fuses: protec Relay: a ma
ts against sho in coil and a
rt circuits number of c
ontacts
Armature curr
ent in a DC m
otor during st
arting.
104
Brush drop losses are frequently lumped together with copper losses. If treated sep
arately, brush drop losses are a product of the brush voltage drop VBD and the arm
ature current IA.
The core and mechanical losses are usually determined together. If a motor is runn
ing freely at no load and at the rated speed, the current IA is very small and the arm
ature copper losses are negligible. Therefore, if the field copper losses are subtract
ed from the input power of the motor, the remainder will be the mechanical and cor
e losses. These two losses are also called the no-load rotational losses. As long as
the motors speed remains approximately the same, the no-load rotational losses a
re a good estimate of mechanical and core losses in the machine under load.