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What is Faade?
The facade is one of the architectural face
element were first visitor from outside can
communicate the function and value of the
building to the visitors
MARKING
LIFTING EYES
EXPOSE SURFACE Capacity 2.5tons
(Trowel Finished)
GROOVE
H (Varies)
EXPOSE SURFACE
(Mould Finished)
STEEL EMBEDDED
+ BOLD
Design
1/5 Span
1/5 Span
Design
Details :
Connecting
Bar
T 1 (cm)
T 1 (cm)
Beam
Formwork
Design
Details :
Longitudinal Bar
Joint Bar
Topping
T 2 (cm)
T 1 (cm)
PANEL PRECAST
CONNECTION TO
PANEL
ANGLE BAR
EMBEDDED
PLATE + BOLT WELDED
SEALANT
EMBEDDED
PLATE + BOLT
WELDED
ANGLE BAR
BEAM STRUCTURE
Design
L1 a
a
A 1 B
MA = a.0,5.q.a2 MA = Negative
moment
M1 = Positive
M1 = moment
a.0,125.q.L12 - MA a = impact
Note : Concrete Strength at stripping > 75 kg/cm2 factor
while for transportation > 175 kg/cm2 (7 days old)
Design MA = Negative moment
M1 = Moment at Mid
Span (inside)
Loads : at Installation M2 = Moment at Mid Span
(outside)
q1 = Panel weight (kg/m)
q2 q2 = Topping Weight
(kg/m)
q1
2 A 1 B 2
L1=1.219m
a a
Scaffolding MA= MB =
0,25.(q1+q2)(L13+a3)(L1+2a)/(3L12+8aL1+a2
)
M1 = 0,125.(q1+q2).L12 - MA
MA M1
M2 MB
M2 = (0,5.(q1+q2) - MA/a).(0,3a) -
0,5(q1+q2)(0,3a)2)
Note : Concrete Strength at Installation > 250 kg/cm2 ( 7 ~ 14 days)
Design
JOINT & CONNECTION
CONNECTION TO PANEL
(BOLT JOINT) CORNER PANEL
PANEL PRECAST
BEAM STRUCTURE
CONNECTION TO STRUCTURE
(WELD JOINT)
MANUFACTURING PLAN
Moulds
GROOVE FORMER
Plate 10mm
Angle Bar
SUPPORT BEAM
MANUFACTURING PLAN
LIFTING HOOK
EMBEDDED PLATE
+ BOLT
MESH 6-150mm
Double Layer
LIFTING EYE
Concrete : K-400
Cement Content : Min 400kg/m3
Slump : 4-6cm
Admixture : Super Plasticizer
MANUFACTURING PLAN
STRIPPING AND HANDLING
Max 75o
Timber Wood
6x10x30cm
At factory
At Project Site
MANUFACTURING PLAN
TRANSPORTATION
4 x 2 Timber Wood
of 6x10x30cm
Max 5 Layers
Inspection: Inspection:
- Sieve analysis - Tensile Strength
- Clay lumps, organic - Yield Strength
- Absorption and SG - Dimension
Inspection:
- Slump test
- Cube / cylinder test
REINFORCMENT FABRICATION
Inspection:
- Steel arrangement
- Wire Diameter, spacing
MOULD ASSEMBLY
MANUFACTURING PLAN
Process Scheme and Quality Assurance
MOULD CASTING
ASSEMBLY (POURING CONCRETE)
Inspection:
- Compaction
Inspection: - Concrete Condition
- Cleanness, Mould oil
- Mould Accuracy
- Mould tightening
- Concrete Cover
CURING
Inspection:
- Temperature
- Humidity
STRIPPING
Inspection:
Inspection: - Visual Check
- Visual Check - Dimension Check
- Stacking
a
a a = Maximum
60o
Handling & Transportation
Stacking
Cracks
0.20mm
cover
Crack width <0.20mm, at depth 0.25~0.75 cover
cover Accepted, after repair with non shrinkage mortar
0.30mm
0.50mm
Break 50mm
50mm
Break , depth < cover, extending at any direction < 50
cover
Accepted, after repair with non shrinkage mortar
50mm
> 50mm
Rough Surface
HEIGHT
Wide and Length Tolerance
Note :
Variation in wide and length is not more than 5% of quantity
Squareness
Tolerance +/- 5 mm
Note :
Variation in squareness is not more than 5% of quantity
Thickness
Note :
Variation in thickness is not more than 10% of quantity
Flatness
L (Span 3 5m)
Cracks
0.20mm
0.30mm
0.50mm
Crack width <0.50mm, through wall
cover
NOT Accepted
Defect Criteria and Repair
Break 50mm
50mm
Break , depth < cover, extending at any direction < 50mm
Accepted, after repair with non shrinkage mortar,
cover
Repaired mortar is the same color with panel
50mm
> 50mm
> 50mm
> 300mm
2. Urethane Sealant
Non-sagging Urethane Sealant cures to a flexible rubber that forms strong bonds
to properly prepared concrete, masonry, glass, plastics, wood, aluminum and
other metals. Cured material has excellent adhesion, cohesion and elasticity and
resists deterioration from weather, stress, movement, water and many chemicals
under typical dry service temperatures of 40 to +82.2C (40 to
+180F).
3. Polyurethane Sealant
While a polyurethane joints lifespan is typically 5-10 years, a silicone joints lifespan is typically 20+
years. Why is there such a big difference? Simply put, at the end of the day, a silicone joints
lifespan is longer because, chemically, it wont break down. Like UV light, temperature plays a role
too. Silicone is better suited for temperature extremes. This is especially important in the Mid-
Atlantic where we have some of the most dynamic thermal cycles in North America. Changes in
temperature cause the joints to expand and contract. Typically, the more flexibility the sealant
allows the better. Silicone allows for greater movement if thats whats necessary. What does this
mean for the owner? For a full system replacement, most manufacturers of polyurethane offer a 5
year warranty. From a silicone manufacturer, you can get a 20 year warranty. The choice comes
down to how long you are planning on maintaining the building. Some warranties
are transferable to the new property owner.
4. Putty Sealant
Putty is a generic term for a material with high plastic, similar in texture to clay or dough, typically
used in domestic construction and repair as a sealant or filler. Painter's Putty is typically a linseed
oil-based product used for filling holes, minor cracks and defacements in wood only. Putties can
also be made intumescent, in which case they are used for firestopping as well as for padding
of electric outlet boxes in fire-resistance rated drywall assemblies. In the latter case, hydrates in the
putty produce an endothermic reaction to mitigate heatransfer to the unexposed side..
5. Silicone
6. Modified silicone
7. Extended silicone
Organic sealant under UV exposure