CREATED BY :

FATAH DWI P
LISTYA RAHMAYANTI
NOORMA NURMALASARI
SEPTIANI RASIDAH
 BACKGROUND

Located in Cikampek, west java

Based on government program

Support national food stability

Necessity of urea and ammonia

 Statement of the Objectives
problems

Understand raw
Raws material material and
and products ? product
Production Understand
process ? production process
 Products
Ammonia

Ammonia(NH3) nitrogen resource

Urea
Urea hydrolized into ammonium
carbamate.
 Raw Materials

Natural Gas

Air

Water
 Factors Affecting Ammonia and
urea Synthesis
Temperature
Temperature drop

lower conversion of ammonium carbamat into
urea
Pressure
Pressure increase lower production of NH3
Ratio hydrogen and Nitrogen
N2 : H2 1:3
Inert gas
Inert gas increase ammonia production decrease
Catalysts
Catalysts increase reaction rate ( not react with reactan )
 Methodology
1. Manufacturing of syntesis gas
Hydrogen
reforming system
Nitrogen natural gas combustion
2. Purification of gas
CO2 separated ( by adsorption )
3. Manufacture of ammonia
Water + natural gas ( N2 + H2) Ammonia
Temperature : 400oC-500oC
Pressure : 140-150 atm
4. Purification of ammonia
Impurities removed
 Discussion

Raw material in production process Urea : Natural Gas, Water, Air
Two Ammonia Plant, Kujang 1A and Kujang 1B
Fertilizer plant
Fertilizer plant

Manufacture Urea
Manufacture ammonia
2NH3 + CO2
CH4 + 2O2 CO2 + 2H2O
NH2COONH4
Pufication
N2 + H2 gas2NH3
T : 430-500 0C
NH2COONH4 NH2CONH2 +
P : 140 kg/cm 2
H2O

T : 1850C
2
 Discussion

Units Production Pupuk Kujang :

Steam Generator Unit

Produce steam

Power Unit
3 unit Diesel Stand by Generator 750 KW / unit
one unit Emergency Diesel Generator 375 KW
 Units Production

Water Treatment Unit
Supply water hydrants

Ammonia unit
Unit Kujang 1A and 1B produce ammonia 1000 MT / day

Urea unit
Kujang 1A and 1B produce urea 1,725 MT / day
 CONCLUSION

The package boiler efficiency 2007-U equal to
79.4068%.

SUGGESTIONS
1. reduce the temperature for blower feed
2. analysis fuel gas
3. renewed instrument panel
 BIBLIOGRAPHY

Deppi.2015.Laporan Kerja Praktek.http://www.docfoc.com/laporan-kp-
deppi.Jakarta
Anonim. 2004. Teori Dasar Operasi Pabrik PT Pupuk Kujang. Cikampek : PT
Pupuk Kujang.
Georgia dan Rousseau, Ronald W., 2007, Handbook Of Separation
ProcessTechnology, Institut Of Tecnology.
Mc.Cabe, Warren. L., Smith, Julian C, Harriot, Peter, 1993, Operasi Teknik
Kimia, Penerbit Erlangga, Jakarta.
Seader, J., D., dan Henley, J., Ernest,2000, Separation Process Principles, John
Wiley & Sons, Inc.
Yaws, Carl L., 2007, Chemical Properties Handbook, The McGraw-Hill
Companies, New York.