Overall view of Quarry Machineries

KOMATSU DOZER.D-155A
 KOMATSU DOZER.D-155A
Body Jack Cabin

Blade

Idler wheel Ripper

Chain Sprocket wheel
KOMATSU LOADER. WA600
 KOMATSU LOADER. WA600
Cabin
Jack Body

Teeth Bucket Transmission

Articulated Wheel
XHONG LOADER.951
 XHONG LOADER.951
Bucket Boom
Cabin

Teeth

Body

Jack
Articulated Wheel
FRONT SHOVEL. C385
 FRONT SHOVEL. C385
Boom Cabin
Stick

Body

Bucket

Teeth
Idler wheel

Sprocket wheel Chain

EXCAVATOR BACKHOE.C385
 EXCAVATOR BACKHOE.C385
Boom Cabin

Stick

Jack
Body

Bucket Idler wheel

Sprocket wheel Chain
EXCAVATOR HITACHI ZX-600
EXCAVATOR HITACHI ZX-600
Boom Jack

Body
Stick

Chain Bucket

Sprocket wheel Cabin Teeth

ROCK BREAKER ZX-200
 ROCK BREAKER ZX-200
Boom

Stick

Hammer
Cabin

Chain
VOLVO DUMPER. FM400
 VOLVO DUMPER. FM400
Body
Jack

Cabin
KOMATSU DUMPER. HD465
KOMATSU DUMPER. HD465
Cabin

Body

wheel
 KOMATSU DUMPER. HD465

wheel
KOMATSU DUMPER. HD465

Body
No of Dumpers Required for Limestone
Loading & Transportation Cycle for Two way traveling time for one dumper
Limestone. from crusher to quarry = 4.5 x 2 = 9 min
One bucket of 5.8 m3 capacity will load 10 b. Loading time = 4 min
tons of limestone in one pass
Unloading Time = 01 min
= 5.8 x 1.75 = 10 tons
c. Total cycle time of one dumper =
No of passes required to load 55 ton
4 + 9+ 1 = 14 min
dumper = 55/10= 5.5 say 6 Nos
No of trips by one dumper in one hour =
Time required to load one bucket into the
60/14= 4.2 Nos. say 4 Nos
dumper = 40 Second
Capacity of crusher = 1500 tons/hr
Time required to fill one dumper = 6 x 40
= 240 Sec = 4 min Limestone transported by one dumper in
one hour = 55x 4 = 220 tons
Average traveling speed of dump truck =
20 Km/hr No of dumpers required to feed 1500
tons/hour crusher
Haulage distance from quarry to crusher
= 1.5 Km = 1500/220 = 6.8 Nos. or
One way traveling time for one dumper = 07 Dumpers
from crusher to quarry = 1.5 x 60/20 = 4.5
min
 No of Dumpers Required for Limestone
Loading & Transportation Cycle for Two way traveling time for one dumper
Limestone from crusher to quarry
One bucket of 5.8 m3 capacity will load 10 = 4.5 x 2 = 9 min
tons of limestone in one pass b. Loading time = 2 min
= 5.8 x 1.75 = 10 tons Unloading Time = 01 min
No of passes required to load 25ton c. Total cycle time of one dumper = 2
dumper = 25/10= 2.5 say 3 Nos + 9+ 1 = 12 min
Time required to load one bucket into the No of trips by one dumper in one hour =
dumper = 40 Second 60/12= 5 Nos.
Time required to fill one dumper = 3 x 40 Capacity of crusher = 1500 tons/hr
= 120 Sec = 2 min Limestone transported by one dumper in
Average traveling speed of dump truck = one hour = 25x 5= 125 tons
20 Km/hr No of dumpers required to feed 1500
Haulage distance from quarry to crusher tons/hour crusher
= 1.5 Km = 1500/125 = 12 Nos. or
One way traveling time for one dumper = 12 Dumpers
from crusher to quarry = 1.5 x 60/20 = 4.5
min