Webcam based wireless welding

machine

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Objective
 The objective of the project is to design and develop a
Webcam based wireless welding machine.
 The system will make the welding safer and reduces
the manual work, will be control using smart phone.
Also webcam/android smart phone will be used as
camera to monitor the welding machine.
Introduction
 The system is deals with an innovative idea of webcam
based wireless welding machine. Welding is not an easy
task so we develop wireless welding machine.
 In this system an android phone is used to control the
motor and the welding machine is attached to it. We have
used atmega16 microcontroller, work as heart of the
system. User have android phone has virtual buttons on the
software.
 When the user press the button it will transmit a signal to
microcontroller. Microcontroller will process the data and
control the motor. The microcontroller and the android
phone are connected using Bluetooth link. A
webcam/android phone is used as camera to watch the
welding. Webcam/android phone will send the video to the
desktop/android phone.
Working
 An android phone is used to control machine.
 Phone has software each key on software will send a
different ASCII code to the Bluetooth receiver.
 Receiver will give this code to the microcontroller.
Microcontroller will control the motor driver according to
this code.
 Motor driver IC will rotate the motors.
 The welding machine is attached to the motor.
 A webcam/phone is used to watch the welding at distant.
 The video will display on desktop/phone to operate the
welding machine.
Block diagram
Atmaga16

Microcontroller
L293D motor
driver IC
Bluetooth
module HC-05

Laptop/android phone is
used to watch the welding
DC motor to control the
welding arm

Android phone is used to

control welding arm
Wireless
Webcam/android
phone will send the
video
 
Software used
 Programming of microcontroller in C programming language.
 AVR studio is used for compiling the code.
 DIP trace for PCB designing
 Eclipse for android software.
 .NET for desktop application.
Programming Languages Considered
 All the software developed for this project will be loaded into the
memory of the ATmega16 microcontroller.
 The language must be supported by the ATmega16 compiler
 The ATmega16 compiler supports C and Assembly
 Reasons for Selection C Programming Language:
 Vast amount of online resources
 Ease of development
 Team members have experience of coding in C.
HARDWARE USED
 MICROCONTROLLER ATMEGA16
 POWER SUPPLY
 ANDROID PHONE/WEBCAM
 LAPTOP/PHONE
 DC MOTOR
 L293D MOTOR DRIVING IC
 BLUETOOTH HC-05
 WELDING MACHINE
Atmega16 Microcontroller
 Features
 High-performance, Low-power AVR® 8-bit
Microcontroller
 Advanced RISC Architecture
 131 Powerful Instructions Most Single-clock
Cycle Execution
 32 x 8 General Purpose Working Registers
 Fully Static Operation
 Up to 16 MIPS Throughput at 16 MHz
 On-chip 2-cycle Multiplier
 Nonvolatile Program and Data Memories
 16K Bytes of In-System Self-Programmable
Flash
 Endurance: 10,000 Write/Erase Cycles
 Optional Boot Code Section with
Independent Lock Bits
 In-System Programming by On-chip Boot
Program
 True Read-While-Write Operation
Linear Power Supplies
 Linear regulators employ a pass
element serving as a variable resistor
which forms a voltage divider with the
load.
 The pass element functioning as a
variable resistor can be semiconductor
devices such as a bipolar junction
transistor (BJT), power metal oxide
semiconductor field effect transistor
(MOSFET), insulated gate bipolar
transistor (IGBT), or an electron tube
such as a triode, tetrad, or pentode.
Electron tubes would be used in highly
specialized applications where there
are no semiconductor devices
 Bluetooth is a wireless technology standard for
exchanging data over short distances (using
short-wavelength UHF radio waves in the ISM
band from 2.4 to 2.485 GHz) from fixed and
mobile devices, and building personal area
networks (PANs). Invented by telecom
vendor Ericsson in 1994,it was originally
conceived as a wireless alternative to RS-232 data
cables. It can connect several devices, overcoming
problems of synchronization.
 Bluetooth is managed by the Bluetooth Special
Interest Group (SIG), which has more than
25,000 member companies in the areas of
telecommunication, computing, networking, and
consumer electronics. The IEEE standardized
Bluetooth as IEEE 802.15.1, but no longer
maintains the standard. The Bluetooth SIG
oversees development of the specification,
manages the qualification program,
12V gear DC motor
 200RPM 12V DC geared motors for
robotics applications
 Easy to use and available in standard size
 Nut and threads on shaft to easily
connect and internal threaded shaft for
easily connecting it to wheel

Features
 200RPM 12V DC motors with Gearbox
 3000RPM base motor
 6mm shaft diameter with internal hole
 125gm weight
 Same size motor available in various rpm
 0.5kgcm torque
 No-load current = 60 mA (Max), Load
current = 300 mA(Max)
L293D Motor Driver IC
 L293D is a dual H-bridge motor driver integrated
circuit (IC). Motor drivers act as current amplifiers
since they take a low-current control signal and
provide a higher-current signal. This higher
current signal is used to drive the motors.
 L293D contains two inbuilt H-bridge driver
circuits. In its common mode of operation, two
DC motors can be driven simultaneously, both in
forward and reverse direction. The motor
operations of two motors can be controlled by
input logic at pins 2 & 7 and 10 & 15. Input logic 00
or 11 will stop the corresponding motor. Logic 01
and 10 will rotate it in clockwise and anticlockwise
directions, respectively.
 Enable pins 1 and 9 (corresponding to the two
motors) must be high for motors to start
operating. When an enable input is high, the
associated driver gets enabled. As a result, the
outputs become active and work in phase with
their inputs. Similarly, when the enable input is
low, that driver is disabled, and their outputs are
off and in the high-impedance
Application
 The system can be used in mechanical industry
 Can be use in railway.
Advantage
 It is safe and easy method of welding.
 It escapes the worker of being burn and also from
harmful radiation of welding.
Disadvantage
 The device is only prototype it will work but has
limitation.
 Bluetooth will not work if we work beyond the range.
Future scope
 It can be modified and be used to make pick and place
robot.
 It can be in car drilling machine, grinding machine.
 It system can be used in many engineering projects.
Q&A
THANK YOU