Beruflich Dokumente
Kultur Dokumente
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COUPLE UNBALANCE
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OVERHUNG ROTOR UNBALANCE
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Diagnosing Unbalance
Vibration frequency
equals rotor speed. 900
Vibration predominantly
RADIAL in direction.
Stable vibration phase
900
measurement.
Vibration increases as
square of speed.
Vibration phase shifts in
direct proportion to
measurement direction.
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ECCENTRIC ROTOR
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PARALLEL MISALIGNMENT
1x 2x
4x
Radial
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MISALIGNED BEARING
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OTHER SOURCES OF HIGH AXIAL
VIBRATION
a. Bent Shafts
b. Shafts in Resonant Whirl
c. Bearings Cocked on the Shaft
d. Resonance of Some Component in the Axial
Direction
e. Worn Thrust Bearings
f. Worn Helical or Bevel Gears
g. A Sleeve Bearing Motor Hunting for its Magnetic
Center
h. Couple Component of a Dynamic Unbalance
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MECHANICAL LOOSENESS (A)
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MECHANICAL LOOSENESS (B)
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SLEEVE BEARING
WEAR / CLEARANCE PROBLEMS
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COMPONENT FREQUENCIES OF A SQUARE
WAVE FORM.
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MECHANICAL LOOSENESS (C)
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ROTOR RUB
Truncated waveform
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RESONANCE
RADIAL
1X RPM
BELT RESONANCE
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BELT PROBLEMS (A)
WORN, LOOSE OR MISMATCHED BELTS
BELT FREQUENCY
HARMONICS
RADIAL
1X RPM OF
ECCENTRIC
PULLEY
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BELT PROBLEMS (B)
BELT / PULLEY MISALIGNMENT
1X DRIVER
OR DRIVEN
FLOW TURBULENCE
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HYDRAULIC AND AERODYNAMIC
FORCES
CAVITATION
F1 F2
ZOOM
SPECTRUM
STATOR ECCENTRICITY
SHORTED LAMINATIONS
AND LOOSE IRON
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ELECTRICAL PROBLEMS
SYNCHRONOUS MOTOR
(Loose Stator Coils)
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ELECTRICAL PROBLEMS
POWER SUPPLY
PHASE PROBLEMS
(Loose Connector)
ECCENTRIC ROTOR
(Variable Air Gap)
DC MOTOR PROBLEMS
POLE POLE
MINIMUM MAXIMUM
MAX
MIN
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CALCULATION OF GEAR MESH
FREQUENCIES
1700 RPM
51 TEETH
31 TEETH
20 TEETH
2625 rpm
8 teeth GMF= 21k CPM
1500 rpm
14 teeth
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GEARS
TOOTH WEAR
14 teeth
1500 rpm
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GEARS
GEAR ECCENTRICITY AND BACKLASH
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GEARS
GEAR MISALIGNMENT
TIME WAVEFORM
Nb Bd COS
( X RPM
BPFO =
2 ( 1 - Pd
Bd 2
((
BSF =
Pd
2Bd (1 - ( P COS XRPM
d
1 B (
(1-P COS X RPM
d
FTF = 2 d
gSE
ZONE A
ZONE B ZONE C ZONE D
gSE
gSE
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ROLLING ELEMENT BEARINGS
STAGE 4 FAILURE MODE
gSE
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GEARS
HUNTING TOOTH
fHt = (GMF)Na
(TGEAR)(TPINION)
oil whirl