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Quality Systems

Module 1: Basic Concepts

Copyright © 2014 D. H. Liles as to the class syllabus and all lectures and materials. Students are
prohibited from selling (or being paid for taking) notes during this course to or by any person or
commercial firm without the express written permission of the professor teaching this course.

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The Definition of Quality

Quality is exceeding
the customer’s expectations
in terms of

Fitness for Use

Delivery

Price

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The Business/Quality Environment
Government Stockholders
Competition Stakeholders
Change

The Company

Suppliers Company
Contractors Plans Customers
Vendors
People Tools

Processes

“Quality” is determined by this large and complex system.


The Challenges: Rapid Change, Increased Customer Expectations, Increased
Competition, Outmoded Practices, Regulation

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The Business/Quality Environment

The Past: Build it. They will buy it.


The Future: The product must excite and delight
the customer.

Fitness for Use • Anticipation


Delivery • Innovation
Price • Never Ending
Improvement

Quality and Productivity go hand in hand!


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The Sources of Quality

Set Company Quality may be influenced at any


Direction point in the product life cycle.
Acquire Understand the “anatomy” of your
Resources enterprise .
Acquire
Customers
Design
Products
& Processes

Produce
Product

Quality is “dirt to dirt” ! Support


Product

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The Sources of Quality

• Company Direction - Are we going in the right direction?


• Resources - Do we have the right people and the right
machines?
• Customers - Do we fully understand our customer?
• Design - Are our products and processes designed to
deliver the right stuff at the right time at the right
price?
• Production - Do we operate to our capability?
• Support - Do we support our product in the field?

Quality is a systems issue!


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The History of Quality

• Walter Shewhart - Tools to reduce process variability

• A. V. Feigenbaum - Quality in all areas of the business


- Problems can be prevented not just
corrected (Total Quality Management)

• W. E. Deming - New management approach: The 14 Points

Quality improvement is a “management” issue.


We use statistics to support management decision making.

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Quality pioneer W. Edward
Deming's management guideposts
• Create constancy of purpose to achieve quality.
• Adopt the quality way of thinking.
• Stop depending on inspection to achieve quality.
• End the practice of awarding business to suppliers on price alone instead minimize cost
by working closely with only one or two vendors.
• Constantly improve every process involved in planning, production, and service.
• Institute on-job training for all employees.
• Adopt and institute leadership.
• Drive out fear from the work environment.
• Break down barriers between the workers and the management.
• Eliminate slogans, exhortations, and targets.
• Eliminate quantity-quotas and targets for the workforce and management.
• Remove barriers that rob people of their pride in workmanship, and eliminate the annual
rating or merit system.
• Institute a vigorous program of education and self-improvement for everyone.
• Put everyone in the organization to work to accomplish the transformation.

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