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Construction first

Software para Fabricação de Estruturas Metalicas


Alexandre Miranda
Materiais Movement Carga
Estoque Sawing
BIM Compras
Drilling
Transporte
Fornecedores Peso
Waste Coping
Tamanho
Contratos Profiling
Labour Lotting
Pintura
Clientes Fases
Custo Solda
Qualidade Scribing Marcação
Planejamento Partes Scheduling
Sub-Contrante
Conjuntos Site
Maquinas NC Entrega
Workers
Time
Software MIS – Fabriçação em Aço
‘Management Information System’

MIS: …the study of people, technology,


organizations, and the relationships
among them
Customer Profile
• Service Centre
– Workshop with only CAM Machines
• Fabricator (with CAM Machines)
– Workshop with CAM Machines and Manual processes
• Fabricator (no CAM Machines)
– Workshop with only manual processes (humans )
Otimize Controle Gerencie
• Produção • Workflow • Tempo
• Plan. • Processos • Documentos
• Eficiencia • Equipam. • Estoque
• Profit • Decisões • Labour
PietroBIN Steel Service Center


By PietroBIN srl
The use of Advance Workshop has allowed us
to have a unique control center over all
Client: PietroBIN srl company activities.


Location: San Vendemiano (TV), Italy
Project Description: Add a new FICEP machine for Mario Bin. Owner PietroBIN srl
cutting and drilling of beams all connected to the
company’s ERP system to enable control and
management of customer orders, stock, production and
cut optimization.
The Challenge
• Source partners who understand production issues
• Propose a unique solution to manage various departments
• Manage the traceability of stock

The Solution
• GRAITEC and Advance Workshop was able to cover all
aspects of fabrication and production management
• Customized link developed directly with ERP (AS400)
User Benefits
• Simplified order management
• Easy to keep track of stock
• Continuous production monitoring
BIM
• Import NC data from any BIM solution

• Manually enter or import multiple file formats

• Bi-Directional Links (in work)


Project Analysis
• Automatically detect…
– Errors in imported data
– Groups common elements
• Section sizes / paint finish / …
– Identifies special materials/conditions/parts
• High grade steel / CAM machine limitations
• General supplies (bolts, fixtures and fittings)
Process Analysis
• Automatically detects ‘processes’
– Blasting/painting
– Drilling/cutting/coping/scribing/…
– Assemblies/welding/weld types/…
• Create client specific ‘filters’ for optimized production
• Allocates jobs based on ‘special conditions’
– CAM Machine capabilities
• CAM 1 = cut and drill/punch smaller than 200x200L
• CAM 2 = cut and drill/punch 200x200L and above
Production Management
• Automatic routing and tracking
• Monitor and manage production capacity
• Manage automatic and manual processes
– Drilling/Cutting/painting/welding/…
• Support major CAM Machines
Document Management
• Documents stored and tracked
• By project, part or assembly
• Support for any file format:

• Centralise all production data


Stock Management
• Full stock control
– Sections
– Materials
– Suppliers / sub-contractors
– Fixtures and fittings
– Workshop supplies & consumables
• Tracks the location of stock in yard
Supplier & Order Control
• Manage multiple suppliers
• Create purchase orders
• Assign orders to projects
• Manage remnants
• Manage supplier certificates (CE EN1090)
Inventory Allocation
• Identify required materials
• Automatic stock allocation
• Prioritise and reserve materials
• Re-use remnants (off-cuts)
• Create lists and labels
Traceability
• Full origin and process tracking
• Supplier & Sub contractor Certificates
• Welding Certificates
• EN 1090
Bar Codes
• Customize barcoding as needed
• Print lists and labels
• Track materials throughout production
– Stock > part > assembly > delivery
Custom Links - ERP
• Full business integration possible
• Invoicing/ordering/pricing/…
• Customized to customers needs
• Bespoke development needed in every case!
External Services
• Manage multiple contractors
• Allocate and track contracted work
• Assign single or multiple projects
• Receive ‘parts’ and route to workcentres
• Track certification
Nesting
• Automatic and manual nesting
• Material priority override
• Create and send NC files and cutting lists
• Automatic and manual reservation of remnants
• Intelligent graphical material optimization
• Links with Sigmanest
Production
• Identify and manage processes
• Assign jobs to appropriate workcentres
• Create and sends ISO NC files for CAM
• Create works orders and lists
• Links with Production Planner
Welding & Assembly Management
• Parts tracked through production
• Parts listed by assembly
• Jobs assigned by weld types/spec
• Welding traceability (EN 1090)
Production Planner
• Overall view of production (Gantt)
• Visible down to each project, part or
workcentre
• Automatic duration calculation
• Easy override to adjust job priorities
• Interactive graphical interface
Post Production Analysis
• Total production duration visibility
• Analyse production (CAM and Labour output)
• Optimize production
– Efficiency
– Time
– Resources
– Costs
• Interactive visual dashboard
• Produce and print multiple reports (with graphs)
Logistics
• Manage multiple project parts
• Site delivery lists
• Delivery by lot or phase
• Bar code tracking
– from stock > through production > to site
CAM Workcentre Monitor
• Direct link with CAM machine*
• Monitor CAM production automatically
• Real-time production tracking
• Production disruption alerts
• Instantly updates Project Planner

* subject to the capability of the NC machine


Demo
Otimize Controle Gerencie
• Produção • Workflow • Tempo
• Plan. • Processos • Documentos
• Eficiencia • Equipam. • Estoque
• Profit • Decisões • Labour
Versões/Pacotes
Descrição Std Std CAM Pro Pre Ult
1 x Licença-Acesso (multiplos user-profiles)     
BIM Data e Gerenciamento de Documentos     
Centro de controle de produção     
Gerador de lista e codigo barsas    
1 x Processador CAM    
Gerenciamento do Progresso   
Gerenciamento Estoque  
Planejamento Produção 