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Technological System’s
Performance Analysis¶
THROUGHPUT
• In order to model and simulate such production systems, some
probabilistic methods are applied arising from the artificial intelligence
approach, involving unit operations and equipment, as the overall
system as a whole, namely:
• the Monte Carlo simulation,
• Load Strength Interference
Reliability analysis by simulation
350000 450
500000 600
300000 400
450000
400000 500 350
250000 Prod
350000 Prod masa min, t+m3 300
400 carb
carb 200000
300000
Throughput, To/month 250
Q, To/ month
steri
250000 300 steril 200
200000 Coal, To/month
Total o.f.
150000
150
Tota
150000 200
Overburden,
tot int acc To/month 100000
100
tot a
100000
100 Uptime, hours/month 50000 50
50000
0 0
Downtime, hours/month 0 0
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In fig 1 the diagram of the monthly production of a bucket wheel excavator based
production system operating in a Romanian open pit mine is presented, in
comparison with another, presented in fig. 2.
The first one has a more intensive operating regime (throughput larger with
about 50% then the second one, due to the smaller ratio coal/ overburden
produced). Also we can see the breakdown total hours are greater for the first
one then the second one, working mainly in overburden rock.
Starting from the main reliability parameters determined on the basis of
these recorded data, such as MTBF and MTTR, respectively, l and m, the
exponential distribution associated parameters, rate of failure and rate of
repair, using the Monte Carlo simulation method, we simulated the operating
cycles during one month.
The simulated variability of the production
system, considering breakdown-safe
operation using average hourly production
Q med hour = 1094 m3/hour and a standard
deviation of
σhour = 302 t(m3)/hour