PCII C2C3 RECOVERY PROJECT

WELCOME TO
GM CONSTRUCTION
& ALL TEAM MEMBERS
 PCII C2C3 RECOVERY PROJECT
TO COMPLY WITH THE GOVERNMENT DIRECTIVE
TO RECOVER VALUE ADDED PRODUCTS LIKE
HIGH DENSITY POLY ETHYLENE AND LINEAR LOW
DENSITY POLY ETHYLENE FROM NATURAL GAS
WHO’S MARKET VALUE IS HIGH

THE PROJECT IS BEING MONITORED MONTHLY

FROM HONB’L PRIME MINISTER’S OFFICE AND
HONB’L CHIEF MINISTER’S OFFICE
 PCII C2C3 RECOVERY PROJECT
THE PLAN OUTLAY FOR THE PROJECT IS RS 8140
CRORES WITH 5926 CRORES AT PATA AND 2214
CRORES AT VIJAIPUR
THE TIME SPAN FOR EXECUTION IS 36 MONTHS
WITH DATE OF MECHANICAL COMPLETION
SLATED IN AUGUEST 2013
PCII C2C3 RECOVERY PROJECT

LATITUDE 24’28’52
LONGITUDE 77’09’19
PCII C2C3 RECOVERY PROJECT
PCII C2C3 RECOVERY PROJECT
 SONIPAT
G’ BAD NTPC
SKBAD SIWALI TCL
SBAD DADRI o BABRALA
DESU
IFFCO

o ACHALGANJ

o MAURWAN
IGL NTPC

o THULENDI
o SACHENDI
o AONLA
CHAINSA o

BAHADURGARH
o FARIDABAD
GURGAON o
o JATAULI
MARUTI o SIHANA SHAHJAHANPUR o o JAGDISHPUR
NGMC IOCL
NOIDA KSFL
o MATHURA INDOGULF
BANDHMAU o

NARAYANPUR o
AGRA CGS JIGNIS o IFFCO
BAJHERA o

JETHWADA o

PHULPUR o
FIROZABAD
BAMNIKALAN o UPPC PATA AURAIYA (3+2)
RRVNL o IBRAHIMPUR
NTPC
DHAULPUR o o SONE KA GURJA
IDPL 10”x33 KMS o GORABHUPKA
o MARA ooMALANPUR KHERI o
SFCL KOTA KELARAS o
o

GWALIOR KHARAUWA o
o BURDHA KAMAD o
SAMACORE DUNGARWAHA o
o CFCL G’PAN o KHORDAR BHAUNTI o
ANTA o MIANPUR o
o BORERI o CHITARA
NTPC o PIRONTH
ATTRU o o S’WASA
NFL o o NAISARAI
CHHABRA o o BAJRANGGARH
MANAGEMENT CONTROL CENTRE
JAISINGHPURA o VIJAIPUR
o JALALPURA(5+3+3+3)
GORKHPURA o
o SANDWATA
DHATARWADA o
KHERA
JAGOTI o (2+1) HVJ Pipeline :1211 KM
MAKARWAN o DEWAS
o INDORE DV Pipeline : 610 KM
o KACHACHIBARODA
KASARBADI o PITHAMPUR GREP Pipeline : 499 KM
MOHANKOT o
Compressor Stn. : 6 no.
JHABUA (7+3)
DUDHMAL o
LPG Plant : 4 no.
DEVGARHBARIA o
RR/IP/SV Station : 67 / 23 /
o SHERPURA 116
o
IPCL o JAMBUDI Consumers :

VAGHODIA o VAGHODIA (3)

DAHEJ
o VEMAR
JHAGADIYA o
KOSAMBA o GANDHAR

HAZIRA (10+2)
SCHEMATIC DIAGRAM OF GAS PIPELINES
 PCII C2C3 RECOVERY PROJECT
MP LEAN 45 Ksc TO NFL
LPG 1/2 LEF 92 Ksc AURAIYA
FEED GAS HP LEAN
56 Ksc

HAZIRA VAGHODIA JHABUA KHERA VJPR M/L

DELHI/DADRI
GREP
DAHEJ DVPL COMP
100 Ksc DVPL 1 LINE 42” 70 Ksc
PCV3313
VDBPL

DAHEJ VDPL COMP

100Ksc DVPL 2 LINE 48” 65Ksc
 PCII C2C3 RECOVERY PROJECT
LPG 1/2 LHC
CO2
GSU C2/C3 LIQUI D 100Ksc
GPU PATA
HP LEAN 56Ksc
FEED GAS

HAZIRA VAGHODIA JHABUA KHERA VJPR M/L

MP LEAN TO NFL AT 46Ksc DELHI/DADRI

GREP
DAHEJ DVPL COMP
100Ksc DVPL 1 LINE 42” 70Ksc
PCV3313
VDBPL
95Ksc
DAHEJ VDPL COMP
100Ksc DVPL 2 LINE 48” 65Ksc
 PCII C2C3 RECOVERY PROJECT
1.5MMSCMD

0.9 17.63 MMSCMD LEAN GAS

21.12 21.72 TO GREP CONSUMERS
33 MMSCMD DELHI/DADRI
GSU GPU
FUEL&FLARE
11.88 1.173MMSCMD
C3+
1.9MMSCMD . PROPANE
M/L COMP EQUIVALENT LPG -I
C2C3 LIQUID LPG
PENTANE

LPG-II NAPHTHA
13.7 MMSCMD APPRX
TO PATA PC II 1 MMSCMD
EQUIVALENT
 PCII C2C3 RECOVERY PROJECT
DFR FEATURES

1.Trasportation of Feed Gas from Vijaipur to

Kailaras,from Kailaras to Pata through new line
Total Cost=9204 Crore with
pipeline cost 2062 Crore .
Operating Cost=512 Crore
 PCII C2C3 RECOVERY PROJECT
DFR FEATURES
 2.Recovery of C2C3 at Vijaipur,
transportation of C2C3 through liquid
pipeline from Vijaipur to Pata
 Total project Cost=8376 Crore with
 Pipeline Cost=620 Crore
 Operating Cost= 534 Crore
 PCII C2C3 RECOVERY PROJECT
DFR FEATURES

3.Recovery of C2C3 at Vijaipur and injecting

C2C3 into existing HVJ pipeline from Vijaipur
to Pata
Total Project Cost=8140 Crore
Operating Cost= 504 Crore
PCII C2C3 RECOVERY PROJECT
DFR FEATURES

OPTION 1 OPTION 2 OPTION 3

TOTAL COST 9204 8376 8140

CRORES

OPERATING 512 534 504

COST CRORES
 PCII C2C3 RECOVERY PROJECT
DFR FEATURES

CAPITAL COST STRUCTURE

Project Cost at Pata 5925.47 Crore

Project Cost at Vijaipur 2214.21 Crore

Total project Cost 8139.68 Crore

 GAIL (India ) Ltd, Vijaipur

PFD GSU

SWEETENED GAS TO GPU

CO2

STORAGE &
ABSORPTION REGENERATION
FILTRATION

RICH AMINE LP STEAM LEAN AMINE

FEED GAS
 GAIL (India ) Ltd, Vijaipur

PFD GPU

FEED GAS DRYING & GAS COOLING & RE

CHILLING
FILTRATION EXPANSION COMPRESSION
LIQUID HCs
METHANE+ LEAN GAS

ETHANE+PROPANE
FRACTIONATION

LPG
PENTANE
SBP/NAPHTHA
PCII C2C3 RECOVERY PROJECT
 GAIL(India) Ltd, Vijaipur
Existing & Proposed Profile, Vijaipur

Existing Profile Proposed Profile

LPG Units – 2 No Gas Sweetening Unit &

C2C3 Recovery Unit(GPU)
6 Numbers Gas Turbine 3 Numbers Gas turbine with
without HRSG HRSG
All the above Gas Turbines New more efficient Gas
would be shutdown Turbines will come into
operation
 GAIL(India) Ltd, Vijaipur

THE EXISTING OPEN CYCLE TURBINES

(WITHOUT HRSG ) WILL BE SHUT DOWN
AND NEW HIGH EFFICIENCY TURBINES 3
NOS. WITH HRSG WILL OPERATE AFTER
NEW UNITS ARE COMMISSIONED.
 GAIL(India) Ltd, Vijaipur

ESTIMATED POWER CONSUMPTION = 23 MWH

INTERNAL GENERATION = 15 MWH
GRID SUPPLY = 08 MWH
ADDITIONAL WATER CONSUMPTION = 911M3/H
EFFLUENT GENERATION = 133M3/H
 GAIL(India) Ltd, Vijaipur
SR NO REQUIREMENT STATUS
1 ADDITIONAL WATER 911 M3/HR

2 SOURCE OF WATER GOPI KRISHNA SAGAR DAM

3 WASTE WATER GENERATION 133 M3/HR

4 TREATMENT EXISTING ETP AFTER

AUGUMENTATION
5 EFFLUENT DISPOSAL ZERO DISCHARGE
6 USAGE OF TREATED WATER TREATED WATER TOTALLY
RECYCLED FOR HORTICULTURE
PCII C2C3 RECOVERY PROJECT
PCII C2C3 RECOVERY PROJECT