Mechanical deformation and degradation Tactile and associated visual properties of fabrics after their manufacture and use, and their Response to heat, liquids and static charge • They include tensile behavior, compression, bending or flexing, shrinkage, abrasion resistance, frictional rubbing, torsion or twisting, and shear. Mechanical behavior Tensile Properties Tensile force Application of a force so as to create tension in the specimen to be tested Other Forces Compressive force Bending force Torsional force Shear force TENSILE TESTING Terminology • Load -----> gm weight (or gram force)
• Breaking load ---> load at which the specimen breaks
• Stress ------> force/cross sectional area
• For textiles (mass stress) ------> force applied/linear
density
• Example, Gm wt/tex, gm wt/denier
Tenacity/Specific Stress • Mass stress at break • Breaking length-----> length of specimen which will break under its own weight when hung vertically. • Unit is kilometer -(RKM) • Example 100D viscose yarn breaks at a load of 185 g The breaking length is (185*9000)/(100*1000) = 16.65km Strength based on weight vs strength based on volume of various fibres Breaking length of different materials • Elongation = change in length (Final-Initial) • Strain=elongation/initial length • Extension = strain* 100% • Breaking extension= extension of the specimen at breaking point • Load extension curve – initial Young’s modulus, work of rapture, yield point • Stress strain curve- more direct comparison between different types of materials Stress strain curves derived from load extension curves for Viscose and Nylon Stress strain curves for various fibres Work of rupture • A measure of toughness • Energy or work required to break the specimen • Equal to area under the load Elongation curve (not stress strain curve) • Units are force-length (energy) • Indicates resistance of material to sudden shock Mechanics of Textile Testing
CRL and CRE principles
• CRL- load is applied at a continuous rate. • Extension is caused, eventually the sample breaks • CRE – J4 is moved downwards at a constant velocity by means of screw mechanism. Initial tension is 0. • J4 movement downwards causes extension and load is developed • CRT- Some movement of upper jaw to operate a load indicating mechanism Fabric Strength Testing • Measurement of tensile stress– strain properties is the most common mechanical measurement on fabrics. • Fabric samples are clamped in the jaws of a tensile tester and pulled apart until they break. • At least three samples are tested across the warp and three across the weft and the average breaking strength established is expressed in Newton. Methods for testing tensile strength • Three methods have been commonly used to measure tensile strength: • Ravelled strip test • Strip test • Grab test Strip test • There are two types of strip tests: • the ravelled strip test and the cut strip test. • In both tests the entire width of the specimen is gripped in both the upper and lower jaws.
• The raveled strip test is only used for woven fabric
and specimens are prepared by removing threads from either side of the test piece until it is the correct width.
• Strip size 2” x 8”---------------2.5” x 12”
• No slippage --- jaw design • Jaw break----> gripping to be examined The cut strip test • The cut strip test is used for fabrics that cannot have threads removed from their sides such as knits, non-woven, felts and coated fabrics.
• The test specimens are prepared by accurately
cutting to size. Grab test • In the grab test, the width of the jaws is less than the width of the specimen. • An example would be for a 100 mm wide specimen where the centrally mounted jaws are only 25 mm wide. • This method is used for woven high-density fabrics and those fabrics with threads not easy to remove from the edges. • The grab method is used whenever it is desired to determine the ‘effective strength’ of the fabric in use. Effect of transverse threads on strip test strength (FABRIC ASSISTANCE) Generally, • (strip strength/no. of threads)/(single thread strength) >1
• It means ---> the transverse threads have some form
of binding effect on longitudinal yarns.
• In some cases ratio may be as high as 1.8
Fabric assistance in grab test • Grab test • Fabric assistance from the side fabric • (grab test strength)/(tensile strength/inch) =1+(B.E%/40) Fabric Tear Strength • Tearing of a fabric can occur in a wide range of products and is involved in fatigue and abrasion processes as well as the catastrophic growth of a cut on application of a force. • It is the tensile force required to start, continue or propagate a tear in a fabric under specified conditions • Important for applications such as army clothing, tenting, sails, umbrellas and hammocks • Tear test measures the force required to continue a tear which has already been started in the fabric. • A cut is made in a rectangular sample to form two "tongues" and reference lines are marked to indicate the point the tear is to be continued to. • One tongue is then placed in the upper jaw of a tensile tester, the other tongue in the lower jaw, and the two jaws opened to continue the tear to the reference line. Contd… • Easy tear --> inferior quality • Threads break individually or in very small groups. Therefore, single thread strength of the component is of great importance. • If yarns can group close to each other, instead of successive breakage --> more of strength test on plied yarns. Grouping is made easier if yarns are smooth and can slip over one another. • Effect of weave ---> twill or 2/2 matt structure has higher tear strength than plain weave. • High set fabrics preclude thread movement and hence thread grouping is greatly reduced. • Finishes like C.R finish may reduce tear strength Again, BS 2543 specifies minimum tear strength for different uses:
Occasional domestic/Light domestic = 15N,
General domestic/Severe domestic = 20N, Severe contract = 25N Measurement of tear strength • Mostly on tensile testers. • Form of test specimen, securing it on the jaw, interpretation of test results etc. are important. Alternatively… • Most tears in practice occur suddenly and hence it should be tested at high speed. • The 2 ends of the sample are secured between 2 jaws and then tested. • Elemendorf tearing tester is one such instrument. Elemendorf tearing tester • Originally designed for paper • Results can be expressed as: Tearing force required to continue the tear. Tearing energy in g.cm Bursting Strength • Multi directional loading • Example – filter cloths, sacks, nets, parachute clothes. • The pressure in a liquid is exerted in all directions • Therefore this is used in a hydraulic tester. • Burst strength testing is the application of a perpendicular force to a fabric until it ruptures. • The force is normally applied using either a ball or a hydraulically expanded diaphragm. • The fabric is clamped in place around the device that applies the force by a circular ring. • The material is stressed in all directions at the same time regardless of the fabric construction. Ball burst testing is used as an alternative to tensile testing for materials that are not easily prepared for tensile testing or have poor reproducibility when tested in tensile mode. • These fabrics include knits, lace, non-woven and felts. • Sample is placed over a flexible rubber diaphragm D. • It is expanded by pressurizing water or glycerin. • The fabric expands and at some point it may fail. • Since the rubber diaphragm requires certain pressure to expand it, corrections can be done by doing a blank test. The extension= [{(c2+h2)/h}tan-1(h/c)-c]100/c% Bursting Strength Tester Other Fabric Properties: Air permeability • A large proportion of the total volume occupied by the fabric is air space • The distribution of air space----> influences warmth, protection against wind, rain etc. efficiency of filtration in industrial cloths • Vacuum cleaner – air should be allowed to pass but not the dust. Terminology 1. AIR PERMEABILITY- volume of air measured in cc per sec through 1 cm2 fabric at a pressure of 1 cm of water.
2. AIR RESSISTANCE – time in sec for 1 cc air to pass
through 1 cm2 of fabric under pressure head of 1 cm of water.
3. AIR POROSIY - - 1. related to Air permeability
2. Ratio of air space to total volume of fabric expressed in %.
(Air resistance = 1/ air permeability)
Measurement of air permeability • Air resistance of a multi layered assembly is simply the sum of the resistance of the individual layers.
Heat losses • Conduction loss by direct contact (Swimming in cold water) • Convection transfer of heat by moving fluid (liquid or gas, you feel cold when wind is blowing) • Radiation can be ignored • Evaporation it takes 2424 J (580 calories) to evaporate one gram of water at body temperature. Role of textile fabrics • Provide insulation to maintain heat balance. • Thermal insulation is important • Most important factor is air space rather than conductivity of fibres • Textiles impose barrier to heat flow by creating air pocket barriers between fibres, between yarns, at the surface of fibres etc • T.I Value = 100(Ho-Hc)/Ho Ho=heat loss per sec from the uncovered surface Hc= heat loss per sec from the covered surface Togmeter
Two plate method
One plate method
Measurement of thermal conductivity • Togmeter no heat flow measurement • Thermostatically controlled heat plate • Heater is adjusted to give a temp at 31-35 deg cel. at the upper surface of the standard • A small air flow is maintained AIR RESISTANCE (Thermal equilibrium – 30 min) Rair =Rstd x (T2-T3)/(T1-T2) Sample resistance =Rsample = Rstd x (T2-T3)/(T1-T2) – Rair WATER VAPOUR TRANSMISSION Perspiration is an important mechanism of losing heat by the body
Forms of perspiration
• Insensible perspiration is transported as a
vapour, passes through the air gaps between yarn and fabric
• Liquid at higher sweating rates, cloth gets
wet Measurement of vapor permeability (MVTR) • The amount of water vapor passing through fabric surface area of one square meter per 24 hrs
• It is a measure of the ability of a fabric to allow
perspiration in its vapor form to pass through it.
• Low MVTR sweat accumulation in the clothing
• If the production of vapor is more than the ability of the cloth to allow passage, it will accumulate. • This will reduce thermal resistance of clothing and eventually lead to condensation and wetting. • Level of perspiration level of activity • Once the cloth is wet and activity ceases after exercise chill or frost bite may result Water vapor permeability • Important for clothing systems meant for vigorous activity. • Body cools itself by sweat production and evaporation during periods of high activity • The clothing should allow the moisture vapor to pass through without degrading the thermal insulation of the fabric Energy costs of activities Microporous poly(tetrafluoroethylene) (PTFE) • Very thin films of PTFE (5-15 μm) can be made by extruding a paste of PTFE dispersion and oils through a slit die. • The extrudate is leached to remove the oil and biaxially stretched. This causes microporous tears or fibrils in the film. • Effective pore sizes of 0.1-1 μm • The material has a very high void volume, but mechanically weak • Has to be laminated to textile fabrics to be used for rainwear. The water vapour permeability test (cup method)
• The fabric is placed over the mouth of a cup containing water so as to
cover it, and put in a standard atmosphere. • After some time, successive weighing give the rate of MV transmission. • A similar test is carried out with standard fabric and a permeability index for sample can be calculated with reference to the standard. CUP METHOD (BS 7209)
• The fabric is placed over the mouth of a cup
containing water so as to cover it, and put in a standard atmosphere. • After some time, successive weighing give the rate of MV transmission. • A similar test is carried out with standard fabric and a permeability index for sample can be calculated with reference to the standard. • Dish has sufficient water to give a 10 mm air gap between he upper surface and the fabric. • Sample size –96 mm dia • Another set up with a reference fabric is made and both are allowed to stand for 1 hour to reach equilibrium • Weighing are made to the nearest 0.001g and time noted. After a suitable time the dishes are reweighed and the time is noted again. Serviceability, Wear and Abrasion Resistance SERVICABILITY
An article which is serviceable is capable of performing useful service.
It becomes unserviceable when it cannot do so
Unworn garment fading
As new apparel going out of fashion
A pair of denims may still be serviceable even if it is torn and
faded
So, it is a relative term (user’s criteria)
WEAR • It is net result of number of agencies, which can reduce the serviceability of an article.
laundering, cleaning. ABRASION Rubbing away of component fibres and yarns of the fabric. Types:
• Plane or flat abrasion ( a flat area is abraded)
• Edge abrasion (at collars and folds)
• Flex abrasion (rubbing is accompanied by flexing and bending)
• Abrasion resistance of fabrics is measured in terms of visual
appearance, number of cycles to open a hole in the fabric and residual strength of the fabric. Factors responsible..
• Both the fiber material and fabric geometry affect
the abrasion resistance of a fabric. • Some polymers are intrinsically better abrasion resistant than others. • The twist level, yarn crimp and weave design affect the abrasion resistance of the fabric. • The amount of fiber and yarn surface that is in contact with the abradant is important. The factors that influence abrasion are:
• Fibre type
• The ability of a fibre to withstand repeated distortion
is the key to its abrasion resistance
• Therefore, high elongation, elastic recovery and
work of rupture - more important factors than high strength Effect of fibre type..
• Nylon –best
• PET and PP-good
• Acrylic and modacrylic – lower than PET/PP
• Cotton and HWM viscose – lowest
• Blending with PET/Nylon improves abrasion
resistance of wool and cotton Fibre Properties Abrasion results in gradual removal of fibres Therefore, factors affecting cohesion of yarns influence abrasion resistance. • Longer fibre ---> better abrasion resistance than shorter fibres • Filament yarns ---> higher abrasion resistance than staple fibres of same polymer • Increasing fibre diameter ---> improves abrasion resistance up to a limit • Above that limit ---> bending modulus increases ----> Less fibres and hence lower cohesion Fabric Stiffness, Handle and Drape Fabric end use Industrial, house hold, apparel • Industrial fabrics Important aspects-strength, extension, chemical resistance, creep etc • Apparel fabrics less emphasis on mechanical properties More important handle and appearance These are lustre, smoothness, roughness, stiffness/ limpness, draping behavior etc HANDLE
Assessed by touch or feel, depends upon subjective
assessment of the fabric by person Flexural rigidity • Cantilever stiffness test • A horizontal strip of the fabric is clamped at one end and rest of the strip is allowed to hang under its own weight. Shirley Stiffness Tester • Specimen size – 25mm x 200 mm • 3 from warp, 3 from weft • Conditioning for 24 hours • 4 readings from each specimen • Mean bending length of warp and weft are calculated DRAPE • It is the ability of the fabric to form graceful folds when it hangs vertically. • It has an important bearing on how good a garment looks in use. • Knitted fabrics are relatively floppy and knitted garment tends to follow body contours. • In comparison, woven fabrics are relatively stiff and are used when the fabric hangs away from the body (tends to disguise body contours) CUSICK DRAPE TEST • Though the shear properties play an important role to some extent, it is mainly governed by bending stiffness. • The shadow of deformed fabric is made to fall on an annular piece of paper with same size as undeformed fabric. • The shadow is traced onto the paper and is cut away. The measured mass of the fabric will be proportional to the area of the paper. (Assuming that the paper has uniform weight / area) • The stiffer the fabric --- larger the area Drape test top view of draped fabric. Side view top view Crease and wrinkle behavior
• Creasing during use is not a desirable aspect of
fabrics. • Some fibres crease more than others. • Wool good resistance to creasing • Flax very poor resistance to creasing • Requirement resistance to creasing and a rapid recovery from creasing • Fabric structure also to some extent determines CR. • Creasing of textile materials is a complex effect which involves tensile, flexing, compressive and torsional stresses. • The textile extension plays a small part in the elastic recovery and modulus of elasticity does not indicate creasability of various fibres. • The bending elasticity is of greatest importance in the phenomenon of creasing. • Creases appear when the material is distorted beyond its power of elastic recovery. • Bending of filaments/fibres leads to extension of fibres on upper surface and compression on the under surface. Measurement of crease recovery • A small fabric specimen is folded and placed under a load for a given time to form a crease and then allowed to recover further for some more time and angle of crease that remains is measured • Magnitude of crease recovery angle is an indication of the ability of the fabric to recover from accidental creasing. Crease recovery tester