Describe step by step method of overhauling of 10 Kw , 50hz , 440Volts, 3

phase induction motor?

1. Check availability of spares for the motor.

2. Check the importance of motor, according to plan your work.

3. Prepare all the things one day before O/H.

4. Make permit to work and isolation duly signed by the authorities.

5.Discuss everything pertaining to motor from beginning of the

process to the end of process. Use the proper PPE’s and tools for this
operation.

6. Make everyone understand the pros and cons of the work.

7. Isolate the power supply from all means to motor. Put lock out and tag
out. Check for remote start and put tag panel.

8. Ensure main power supply isolated from Main Sw Board and local starter
panel..Remove fuses for extra precaution in starter panel.

9. Place all Lock out and Tag outs.

10. Check insulation of motor and resistive value between the winding on
the motor terminals.

11. Remove the wire connection of motor.

12. Mark the connection of the motor rotation.

13. Check the direction of the motor rotation.

14. Disconnect the all wire to the motor, Check if heater
provide, then carefully disconnect those wires also.
15. Mark its base with permanent marker for reference.
16. Mark the coupling connected to motor.
17. Take out the motor from its place and keep at safe
place or at the workshop.
18. Mark the motor frame w.r.t its cover front and rear
end.
19. Remove the cooling fan and the locking pin.
20. Open the both ends vover. Clean the fins of the
motor.
21. Remove the rotor carefully and place it safe place.
22. Check the condition of both rotor and stator.
23. Look for and wear and tear on the rotor, stator and
inside the motor from both ends.
24. Ensure there is no sign of damage.
25. If and sign of insulation damage, apply the varnish
and dry it sufficiently. Avoid extra varnishes as it causes
heating and reduce air gap.
26. Remove the bearing carefully from both ends of the
rotor with bearing puller.
27. Clean the Rotor and stator with dry air.
28. Check the new bearings and compare with old ones
for confirmation.
29. Heat the new bearing uptp 70-8-deg in oil bath or in
bearing oven.
30. Put the bearing on the shaft of rotor only after
cleaning the shaft.
31. Ensure the freeness of the bearings and check the proper sitting of
bearing on the shaft.
32. Now assemble the rotor into stator and match the marking of
covers on both side.
33. Use pellet and hammer on the covers of the motors to insert them
properly.
34. Tighten the belt evenly and slowly on both sides.
35. After putting both side covers, check the freeness of the shaft and
check for any abnormality. Check the action of bearings.
36. Insert the fan and locking pin.
37 Now fix the motor at its base as per marking and connect the
coupling.
38 Ensure free movement of coupling shaft.
39 Check the insulation and resistance of the motor before
connecting the wires and compare it with last reading taken.
40 Connect the wires at the terminal and box up the terminal cover.
37 Check the insulation and resistance of the motor before
connecting the wires and compare it with last reading taken.

38 Connect the wires at the terminal and box up the terminal cover.

41. Remove all tools from working places and clean the area.

42. Remove the lock out and tag out.

43 Give a just kick to motor and observe the motor the correct
rotation and other abnormalities.

44. Now start the motor and check the amperes and compare with last
reading taken. Touch the motor check the temperature of motor
body by hand and by hand temp gun.

45.If everything goes good, close the permit to work & energy
isolation, report to C/E regarding completion of work.

46. Make necessary log entries.