Beruflich Dokumente
Kultur Dokumente
David Stoddard
Applications Engineer, SSAB Americas
Contact Information
Objectives
• Objective of owners & bridge engineers:
• More efficient & economical short span bridges
• Identify design solutions quickly
• Modular
• Light weight, prefabricated options, easy to construct
• Standardized plans
• Durable
• Highly resistant to natural disasters (seismic)
• Long life cycle (weathering steel & galvanized options)
• Sustainable
• 100% recycled
• Recycled content (steel has over 90% recycled rate)
Short Span Steel Bridge Alliance
• Program officially started September 2007
• Objective – make steel the material of choice for short span steel bridges.
18 - 40 meters
40-100 feet
12-30 meters
Fasteners Coaters
Producers Service Centers
Fabricators
Contractors
Design Firms
Trade
Organizations Bridge Owners Universities
Target Audience (Bridge Owners & Designers)
United States
• 3,000 USA County Engineers (Local/Regional Officials)
• 50+ USA State DOT
• Federal Highway Officials
• Consultants, Designers, Universities, etc.
Canada
• Ministers of Transportation (MTOs)
Mexico / Latin America
• Municipalities
What do we do?
• Education (webinars, workshops, forums, conferences)
40
35000
35
30000
30
Weight (ton)
Weight (kg)
25000 Homogeneous Plate
25
Limited Depth
20000
20 Lightest Weight
15000 Hybrid Plate
15
10000
10
5 5000
0 0
0 20 40 60 80 100 120 140 160
Span Length (ft)
Free Online Design Tool for
Short Span Steel Bridges
http://www.espan140.com/
eSPAN140
• eSPAN140 is an easy-to-
use and free resource for
bridge engineers &
owners.
Standard Design and Details of Corrugated Steel Pipe and Structural Plate
Solutions
• Free resource available to bridge owners and designers with questions related to:
• Standard design and details of short span bridges (plate & rolled beam)
• Standard design and details of corrugated steel pipe and structural plate.
Short Span Steel Bridge
Case Study
Steel vs. Concrete
Audrain County, MO
Short Span Steel Bridges Compete and Win
Case Study Bridges: Side-by-Side Comparison
Steel Concrete
19.3% Total
Bridge Cost
Savings with
Steel
Total Bridge Costs per ft2 Total Bridge Costs per ft2
Total Cost = $97.48 / sq. ft. Total Cost = $120.83 / sq. ft.
Total Construction Cost = $90.29 / sq. ft. Total Construction Cost = $104.08 / sq. ft.
(no Engineering) (no Engineering)
Adjusted Construction Cost = $83.05 / sq. ft. Adjusted Construction Cost = $98.14 / sq. ft.
(no Engineering or Rock) (no Engineering or Rock)
Case Study Bridges: Superstructure Only Comparison
(Remove Site Prep, Abutment, Grading & Finishing, Guardrail, Engineering, Rock, Etc)
Steel Concrete
Superstucture Costs Superstructure Costs
Material Material
Girders = $21,463 Slab Girders = $50,765
Deck Panels = $ 7,999 Deck Panels = $ 0
Reinf Steel = $ 3,135 Reinf Steel = $ 724
Concrete = $ 4,180 Concrete = $ 965
Labor = $ 5,522 Labor = $ 4,884
Equipment* = $ 500 Equipment* = $ 4,000
SUPER TOTAL = $42,799 SUPER TOTAL = $61,338
SUPER TOTAL = $37.54 / sq. ft. SUPER TOTAL = $50.61 / sq. ft.
*Added cost to use galvanized steel = $5,453.80 or $0.22 / lb. (includes est. 10% fabrication fee)
** Cost to use weathering steel is approximately $0.04 / lb. (already included in cost in example)
*County Crane (30 Ton) used for Steel, Larger Rented Crane (100 Ton) Required
for Concrete (Equivalent County Crane Cost is $1520, would result in Steel Cost of $38.88 / sq. ft. )
Case Study Bridges: Audrain County, MO
Steel: Superstructure $37.54 per sq. ft. Concrete: Superstructure Cost $50.61 per sq. ft.
25.8%
superstructure
cost savings
Bridge Number 061 140 149 152 710 AVG 028 057 069 520 AVG
Year Built 2008 2008 2008 2009 2010 AVG 2009 2010 2011 2006 AVG
Skew 0 0 0 30 35 13 0 15 20 30 16.25
Cost Summary
- Labor $14,568 $21,705 $15,853 $24,765 $31,949 $21,768 $12,065 $15,379 $14,674 $19,044 $15,291
- Material $56,676 $53,593 $46,282 $92,821 $69,357 $63,746 $51,589 $54,450 $50,576 $46,850 $50,866
- Rock $6,170 $6,216 $3,694 $8,235 $6,501 $6,163 $5,135 $7,549 $5,378 $3,621 $5,421
- Equipment $7,487 $12,026 $7,017 $19,579 $15,266 $12,275 $5,568 $10,952 $11,093 $14,742 $10,589
- Guardrail $4,715 $7,146 $3,961 $7,003 $7,003 $5,966 $4,737 $4,663 $5,356 $3,323 $4,520
Construction Cost $89,616 $100,686 $76,807 $152,403 $130,076 $109,918 $79,094 $92,993 $87,077 $87,580 $86,686
CONST. COST PER FT2 $74.68 $83.91 $80.01 $102.42 $84.68 $86.09 $91.54 $107.63 $95.48 $91.23 $96.32
BOGGS ROAD BRIDGE REPLACEMENT
Before:
33-foot Span
22’-7” Wide
BEFORE
After:
44-foot Span
24’-0” Wide
AFTER
BOGGS ROAD BRIDGE REPLACEMENT
STEEL VS. CONCRETE
Material Costs Steel: Material Costs Concrete:
1. Bolt Together Steel Structure $26,016 1. Concrete Box Beams (6 Beams) $59,400
2. Decking (1.5C – 18 ga. Decking $2,223 2. Bridge Railing and Guard Rail $11,500
3. Shear Studs $1,680 3. Reinforcing Steel $5,000
4. Bridge Railing and Guard Rail $14,590 4. Concrete/Forms (160 CYs) $24,000
5. Reinforcing Steel $7,490 5. Asphalt Repair $11,500
6. Concrete /Forms (180.5 CYs) $27,026 6. Crane Rental $2,500
7. Asphalt Repair $11,500
Subtotal $90,524 Subtotal $113,900
Labor and Equipment Costs: Labor and Equipment Costs:
1. Labor (21 days) $19,562 1. Labor (18 days) $14,757
2. Equipment $21,679 2. Equipment $21,679
Grand Total = $131,765 Grand Total = $150,336
• Format
• Half-day workshops (county engineers/LTAPs)
• Webinars (online training / presentations)
• Steel Bridge Forums (DOTs)
• Conferences/Trade show presentations
• Technical Design Support (Bridge Technology Center)
• SSSBA Website (Solutions Center, videos, etc.)
Need More Information?
Dan Snyder
Steel Market Development Institute
dsnyder@steel.org
301.367.6179
Twitter: @ShortSpanSteel
Facebook: Short Span Steel Bridge Alliance – SSSBA
Website: ShortSpanSteelBridges.org | eSPAN140.com
Questions or
Comments?
“Hand-outs”
• USB Flash Drive
• Member information
• Research materials
• eSPAN140 information
• Myths & Realities brochure