PEDAL POWERED WATER

PUMP WITH ELECTRICITY

GENERATION
Guided By:
Mr.Unnikrishnan H
Asst. Professor Team Members
Abhayanand
Akhil A
Akshay V S
Dhruve E B
Jickson K C
 CONTENTS
• Introduction
• Project Layout
• Design Requirements
• Proposed Design Configuration
• Force Analysis
• Design Calculations
• Designed Assembly Drawing
• Parts List
INTRODUCTION
 PROJECT LAYOUT
SL NO DESCRIPTION OF THE WORK DATE
1 Project plan 17-7-2017 to 28-7-2017

2 Literature review 1-7-2017 to 1-11-2017

3 Design computations 15-12-2017

4 Material study 15-1-2018

5 Fabrication 10-2-2018

6 Testing and result 14-2-2018 to 28-2 -2018

 DESIGN REQUIREMENTS
Suction head = 6m
Delivery head = 20 m
Discharge = 10 L/Min
Working fluid = water

The pump is designed to operate in Kerala between temperature range

12 and 38 degree celsius
Properties Of Working Fluid
Density = 1000 kg/mᶟ
Boiling point = 100°C at 1 atm
Freezing point = 0°C at 1 atm
Vapour pressure range = 0.014 to 0.066 bar
[Vapour pressure range corresponding to temperature range 12-38
degree Celsius (source : wired chemist.com)]
Available NPSH=Static head +Surface pressure head-Vapour pressure
of water-Friction losses in piping
=6+10.337-0.237-0.53
=15.57m
PROPOSED DESIGN CONFIGURATION
 FORCE ANALYSIS

Pressure Exerted On Delivery Valve

We know, pressure P = 𝜌gHd

Where, 𝜌 = density of water = 1000 kg/m³

g = acceleration due to gravity = 9.81 m/s²
Hd = delivery head = 20 m

P = 1000×9.81×20

P = 196200 N/m²
 Force Exerted On Piston

Pressure on the delivery valve, P = 196200 N/m²

Force experienced on the outlet of the cylinder due to the action of piston,
𝜋
Fp = 196200× ×D²
4
Where D is the diameter at the outlet of the cylinder = 2.2 cm
𝜋
Fp = 196200× ×(2.2× 10−2 )²
4
Fp = 74.58 N
Force On Connecting Rod

Fr
Ft
Fc β Ɵ
F
ma

Length of connecting rod, 𝑙= 2.2×L=2.2×8=17.6cm

Weight of piston ,W =0.2kg(assumed)
Crank radius, r =4cm
Assume, β=12.8°
𝑠𝑖𝑛Ɵ
We knew, sinβ=
𝑛
𝑠𝑖𝑛Ɵ
sin(12.8)= 17.6
4
Ɵ=77.11°
 Fc
1.962N

74.58N
Force on connecting rod , Fc=√ (74.58)2+(1.962)2
Fc =74.6058N
Shear Force On Rotating Disc Pin
Sin(ɵ+β)
Shear force, Ft = Fp
𝐶𝑜𝑠 𝛽
𝑆𝑖𝑛(77.19+12.8)
Ft = 74.58
𝐶𝑜𝑠(12.8)
Ft = 76.480 N

Torque On Rotating Disc

Torque, T = Ft×r
T = 76.480×4× 10−2
T = 3.0592 Nm
Power To Be Applied On The Shaft

Total torque acting on the shaft, Ts = 2×3.0592

Ts = 6.11843 Nm
2π𝑁𝑇
Power, P =
60
Where, N : speed = 60 rpm (assumed)
T : torque
2×𝜋×60×6.11843
P=
60
P = 38.44 W
Power transmission through chain drive

rear sprocket middle sprockets front sprocket

4 2,3 1

Consider the sprocket 3&4

𝑛3 𝑇4
We have velocity ratio , =
𝑛4 𝑇3
Where n3=speed of sprocket 3
n4=speed of sprocket 4
T3= number of teeth on sprocket 3 =18
T4= number of teeth on sprocket 4 =44
 𝑇4
Speed of sprocket 3 = × 𝑛4
𝑇3
44
= × 60
18
n3 =147rpm
Since sprocket 3&2 are on same shaft
n3=n2
Consider sprocket 2&1
𝑛1 𝑇2
=
𝑛2 𝑇1
where, n1=speed of sprocket 1
n2=speed of sprocket 2
T1=number of teeth on sprocket 1 =18
T2=number of teeth on sprocket 2 =44
𝑇2
Speed of sprocket 1,n1= × 𝑛2
𝑇1
18
= × 147
44
n1 =60rpm
Chain length calculation
𝑇1+𝑇2 2𝑋 𝑇1−𝑇2 2 𝑃
no:of links, k = + + ×
𝑇2 𝑃 2𝜋 𝑋
Where, T1=number of teeth on sprocket1
T2=number of teeth on sprocket2
P=pitch =1.27 cm
X=central distance =46 cm
44+18 2∗46 44−18 2 1.27
k = + + ×
2 1.27 2𝜋 46
k =104
Length of chain, L=k×p
=104×1.27
L =132cm
Force to be applied on the pedal

Power required at the output=38.44 W

Speed of pedaling =60rpm
We know, T =6.11Nm
𝑇
Force on the pedal, F=
𝑟
where , r = length of pedal rod =17 cm
6
F= =35.98N
17∗10−2
 DESIGN CALCULATIONS

Calculation Of Piston Dimensions From Discharge

Discharge, Q = 10 L/ Min
𝜋𝑑² 𝑁
We know, discharge, Q = ×L ×
4 60
Where, d : diameter of cylinder
L : stroke length = 8 cm (assumed)
N : stroke = 60 (assumed)
𝜋𝑑2 ×8×60 10∗10−3
= m³/s
4×60 60
d = 0.051 m
Cylinder diameter,D = 5.1 cm
Washer outer dia=52mm
washer inner dia=47mm
piston diamerter ,d = 4.7 cm (preferably)
Design Of Connecting Rod
Force on connecting rod, Fc= 74.605 N
Buckling load, Fbu= Fc×FOS
= 74.605×3 = 223.815 N
𝐹𝑐
By Rankine’s formula, Fbu = 𝐿
1+𝑎( )²
𝑘
σ 1
where, a = = for mild steel
π2 𝐸 7500
L= length of connecting rod = 176 mm
𝑑
k = least radius of gyration of the cross section =
4
74.605
‫ ؞‬Fbu = 1 176 = 223.815
1+ 7500
×( 𝑑 )²
4
Solving the above equation, we get
Diameter of connecting rod, d = 6.63 mm
Design Of Rotating Disc Pin

We know shear force on the pin, Ft = 76.48 N

Diameter of the rotating disc pin can be determined using the equation below,
16 2
d³ = [ 𝐾𝑏 × 𝑀𝑏 + (𝐾𝑡 × 𝑀𝑡)²]0.5
πτ𝑠
Where, τs = maximum shear stress= 123.5Mpa
Kb = combined shock and fatigue factor for bending = 1.5
Mb = bending moment of shaft = Ft × l (from BMD)
Mt = torsion moment of shaft =3.0592Nm
Kt = combined shock and fatigue factor for torsion = 1.2
assume length of pin, l = 5cm
16
d³ = × [(1.5 × 76.48 × 5)²+(1.2 × 3.0592)²]0.5
π×123.5
Solving the above equation, we get
Diameter of rotating disc pin, d = 16.75 mm
Thickness of rotating disc = 5mm (assumed)
Design Of Shaft
Diameter of the shaft can be determined using the equation below,
16 2
d³ = [ 𝐾𝑏 × 𝑀𝑏 + (𝐾𝑡 × 𝑀𝑡)²]0.5
πτ𝑠
Where, τs = maximum shear stress = 123.5Mpa
Kb = combined shock and fatigue factor for bending = 1.5
Mb = bending moment of shaft = 1.468 Nm (from BMD)
Mt = torsion moment of shaft =6.11843Nm
Kt = combined shock and fatigue factor for torsion = 1.2
Assume length of shaft = 250 mm
16
d³ = × [(1.5 × 1.468)²+(1.2 × 6.11843)²]0.5
π×123.5
Solving the above equation, we get
Diameter of shaft, d = 17.77 mm
BEARING SELECTION
GENERATOR DETAILS
Speed of rear wheel of bicycle,N5=147rpm
Diameter of rear wheel,D5=640mm
Diameter of generator rubber bush,D6=20mm
𝑁5 𝐷6
We have, =
𝑁6 𝐷5
147 20
=
𝑁6 640
‫ ؞‬N6 =4704rpm
DC Generator with following features is selected
No load speed:4000rpm
no load current: 0.6Amps
On load current:1.2Amps
Rated voltage DC 6V-24V
𝑃×60 38.44×60
Torque acting on generator shaft , T = =
2×π×𝑁 2×π×4704
= 0.078 Nm
 DESIGNED ASSEMBLY DRAWING
• PART LIST

Part Description
No.
1 Pipe Fitting
2 Cylinder
3 Piston
4 Connecting Rod
5 Shaft
6 Rotating Disc
7 Rotating Disc Pin
8 DC Generator
PARTS LIST
PIPE FITTINGS
Material : PVC
Dimensions
Tee:1”
Check valve:1”
Elbow:1”
CYLINDER

Material : PVC
Dimensions
Inside Diameter:51mm
Length:200mm
PISTON

Material washer Reducer

Washer: Rubber
Stopper:PVC
Reducer:PVC
Nut&Bolt:MS

Stopper Nut&bolt
CONNECTING ROD

Material : MS
Dimensions Big end
Length: 176mm
Big end dia: 11mm
Small end dia: 5mm

Small end
SHAFT

Material:MS
Dia of shaft:26mm
Rotating disc

Material Rotating disc

Rotating disc: MS
Pin: MS
Dimensions
Rotating disc dia: 100mm
Thickness : 5mm
Pin length : 50mm
Pin dia : 10.8mm

Pin
DC GENERATOR

Rated voltage DC 6V-24V

No load speed:4000rpm
No load current: 0.6Amps
On load current:1.2Amps
Recommenadations

• In suction pipe,offset pipe should be used to prevent air traping.

CONCLUSION
THANK YOU