Moulding Problem

Sink marks are small depressions on the moulding surface, caused by
material contraction during the cooling phase. They are usually found were
ribs, bosses etc. join a wall.
MOULDING MOULD MACHINE

PROBLEMS related related
SINK MARKS •Add more gas vents. •Adjust feed.
•Increase sprue, •Increase injection
Sink Marks occur
during the cooling runner, or gate size. pressure.
process if certain •Decrease gate land •Increase injection hold
areas of the part length. time
are not cooled •Change location of •Decrease melt
sufficiently causing the gate temperature
them to contract •non uniformity of wall •Decrease mould
thickness. temperature.
•Increase back
pressure.
SINK MARKS
•Decrease amount of regrind use.
•Decrease back pressure.
•Confirm that the non-return valve being used is not
leaking excessively.
•Decrease melt temperature. Do this if the sink marks
are near the gate or thick walled areas.
•Decrease mold temperature. Do this if the sink marks
are near the gate or thick walled areas.
•Decrease injection rate. Do this if the sink marks are
near the gate or thick walled areas.
•Dry material.
•Increase injection pressure. Do this if the sink marks
are away from the gate or in thin walled areas.
SINK MARKS
•Increase injection speed. Do this if the sink marks
are away from the gate or in thin walled areas.
•Increase mold temperature. Do this if the sink
marks are away from the gate or in thin walled
areas.
•Increase injection-hold.
•Increase shot size and confirm that the a cushion is
being maintained.
•Increase size of sprue and/or runners and/or
gates.
•Relocate gates on or as near as possible to thick
sections.
•Increase cooling time.
•If possible change the mold design to maintain an
even wall thickness throughout the part.
Jetting is caused during injection of the melt into the cavity. If the distance between the gate and
the opposite cavity wall or other obstacles is too long the melt develops a "sausage" like flow where
the outer layers cool off faster. The result is a "sausage" like pattern on the surface of the moulding.

Jetting •Re-locate gate •Decrease injection
Jetting is caused by position. speed.
an undeveloped •Increase sprue, •Increase/decrease
frontal flow of melt runner, or gate size. melt temperature.
in the cavity. The
uninterrupted •Decrease gate land •Check nozzle
plastic flows or length. heating band.
"snakes" into the •Increase mould
cavity and cools off temperature.
enough so that it
does not fuse
•Use larger opening
homogeneously in nozzle
with the material
that follows
Jetting
•Decrease injection speed.

•Change the melt temperature, up or down.
•Use higher compression screw.
•Increase the gate diameter.
•Move the gate so that when the plastic first enters
the cavity it hits an obstruction such as a rib or
wall.
Warpage is caused by differential shrinkage due to different molecular orientation and / or varying
wall thicknesses in the product. It is therefore important to maintain a uniform mould temperature
and avoid Hot - or Cold - spots on the mould surface. In crystalline polymers the formation of
crystalline structures can also cause warpage.

Warpage •Change water •Decrease mould
Warping, Part channels. temperature.
Distortion is •Ensure uniform •Decrease stock
shows up as parts mould temperature temperature.
being bowed, •Decrease back
warped, bent or pressure.
twisted beyond •Increase cooling
the normal
time.
specification
•Decrease injection
outlined on the
drawing. pressure.
speed.
Warpage
•Adjust melt Temperature (increase to relieve molded-in

stress, decrease to avoid over packing). stress, decrease to
avoid over packing). stress, decrease to avoid over packing).
•Check gates for proper location and adequate size.
•Check mold knockout mechanism for proper design and
operation.
•Equalize/balance mold temperature of both halves.
•Increase mold cooling time.
•Relocate gates on or as near as possible to thick sections.
•Try increasing or decreasing injection pressure
Weld burns are caused by trapped air between two (or more) melt fronts during injection.
The temperature of the air increases under pressure and actually burns the polymer.

Weld burns •Increase sprue, •Decrease injection
runner, or gate size. speed.
•Change location of •Increase/decrease
the gate. melt temperature.
pressure.
•Decrease screw
speed rpm.
•Decrease back
pressure.
•Use larger opening in
nozzle.
Short mouldings indicate an under filling of the cavities. Short mouldings can
have several causes and are usually one of the easiest to solve moulding
problems

Short mouldings •Add more gas •Adjust feed.
vents. •Increase injection
•Increase sprue, pressure.
runner, or gate size. •Increase injection
•Decrease gate land speed.
length. •Increase stock
temperature.
•Increase mould
Short Shots temperature.
occur when the
part does not
completely fill.
Short Shot (Incomplete Filled Parts)
•Increase back pressure.
•Increase injection pressure.
•Increase injection speed.
•Increase melt temperature.
•Increase mold temperature.
•Increase nozzle temperature. Ensure that the manifold and
nozzles have reached the set temperature.
•Increase shot size and confirm cushion.
•Make sure mold is vented correctly and vents are clear.
•Confirm that the non-return valve used is not leaking
excessively.
•Increase the switch over pressure, distance, or time (whichever
method is being used) point from fill to hold so the fill stage is
used longer.
•Change part design. Thin areas of the mold may not fill
completely, especially if there is a thick to thin transition, or
there is a long rib that cannot be vented very well. If the part
design allows it, change in these areas can improve the situation.
Colour streaking in pigmented, compounded material can be an indication of:
a) excessive processing temperatures
b) exposure to high shear rates
c) material contamination

Colour streaking •Increase screw, •Decrease injection
Discoloration is speed.
similar to burn
runner or gate size. •Increase/decrease
marks or brown stock temperature.
streaks but •Increase mould
generally not as temperature
dark or severe. It •Check material for
may cause the part contamination.
to be a darker shade
•Decrease gate land
than the virgin
length
pellets and is often
found nearest the •Decrease screw speed
gate area, however rpm.
it can also appear as •Decrease back
dark streaks pressure.
throughout the part. •Check nozzle heating
band.
Colour streaking
•Check hopper and feed zone for contamination.

•Decrease melt temperature.
•Decrease nozzle temperature.
•Move mold to smaller shot-size press.
•Provide additional vents in mold.
•Purge heating cylinder.
•Shorten overall cycle.
Flash is generally caused by overfilling of the mould cavity. Provided the moulding
machine is strong enough (in terms of clamping pressure) and the mould shut off faces
(parting line) are not damaged, flash can be corrected with one or more of the following
measures.

Flash •Re-match mould •Decrease injection
parting line. pressure.
•Increase clamp
pressure.
speed.
Excessive Flash is often
•Decrease stock
seen near sealing faces, temperature.
out of vent grooves, or
down ejector pins. It •Decrease mould
appears as thin or temperature.
sometimes thick
sections of plastic
where it would not be
on a normal part.
Flash
•Decrease cylinder temperature.
•Decrease injection hold time.
•Decrease injection pressure.
•Decrease mold temperature.
•Increase clamp pressure.
•Check mold venting. Vents may have been ground too deep for
the material being used.
•Check sealing surfaces to ensure that they seal off properly by
"blueing" them in under clamp tonnage.
•Check ejector pin bore diameter to pin diameter tolerances. The
tolerances may be too large allowing plastic to flash down the
opening. The tolerances may be too large for the material being
used and can occur due to wear over time.
Poor surface finish The quality of the surface finish of a moulding is determined by
several factors. Provided the cavity surface is in good condition, moisture, contamination
with a foreign polymer and of course processing condition determine the quality of the
reproduction of the cavity surface.

Surface Finish (Low •Increase sprue, •Pre-dry resin.
Gloss). Gloss is the
runner, or gate size. •Check resin for
appearance of the
surface of the •Polish surface of contamination.
molded part when the mould. •Increase injection
light is reflected off
of it. Molds that are pressure.
textured or resins •Increase mould
that are filled have
an inherently
temperature.
reduced level of •Decrease melt
gloss when
compared to highly temperature.
polished mold
Surface Finish
•Clean mold surface.
•If the part design allows increase the polish of the molding surface.
•Increase cylinder temperature. This applies to molds that have a
polished surface.
•Increase injection pressure. This applies to molds that have a polished
surface.
•Increase injection speed. This applies to molds that have a polished
surface.
•Increase mold temperature. This applies to molds that have a polished
surface.
•Decrease cylinder temperature. This applies to molds that have a
textured surface.
•Decrease injection pressure. This applies to molds that have a textured
surface.
•Decrease injection speed. This applies to molds that have a textured
surface.
•Decrease mold temperature. This applies to molds that have a textured
surface.
•Make sure venting is adequate.
Enclosed cavities or holes in the bulk of the mouldings

Voids •Increase venting •Increase filling stage
Voids are hollows •Use hot bush or hot •Injection pressure
created in the runner system •Use cavity pressure
part. They are control
normally found in
thick sectioned •Increase mould
parts caused by surface temperature
material being
pulled away from
the hot center
section towards
cold mold walls
leaving a void in
the center.
Voids
•Clean vents.
•Dry material.
•Increase shot length.
•Increase size of gate.
•Increase size of sprue and/or runners and/or gates.
Surface marks where two or more streams of material meet
•If possible re-site gate •Increase injection
Weld lines pressure
to shorten flow path
Weld Lines are •Increase melt
created when two
inside the mould and
obviate ''jetting'. With temperature (front zone
or more melt flow
thick section moulding and nozzle)
fronts meet
possibly causing a increase gate size and •Increase speed of
cosmetically inject slowly injection
visible line. It can •Increase mould
•Improve venting
also create a temperature
weakened area in •Use hot sprue bush or
the finished hot runner system
molded part •Use high volume mould
especially with temperature controller
filled resins.
•Use mould surface
temperature control
Weld lines

•Increase injection hold.
•Make sure part contains no sharp variation in cross-sections.
•Vent cavity in the weld area.
Gate blush A Blush in the gate area can have several causes, the polymer might not be as dry as
required or the shear stress during the injection phase exceeds the permissible limit. Even sharp
edges or corners in the gate area can cause excessive shear stress. A common cause of gate
blush is also melt decompression as it allows a tiny amount of air to enter the melt stream

Gate blush •Increase sprue, •Pre-dry resin.
runner, or gate size •Minimise melt
decompression.
•Increase mould
temperature
speed.
•Increase injection
pressure.
•Increase/decrease
melt temperature.
Gate Stringing, Drooling
Description
The part does not break cleanly from the gate area.
•Insufficient cooling time during the cycle.

•Excessive heat in the gate area. Check thermocouple
in the nozzle or decrease the temperature of the hot
runner manifold and nozzle.
•Increase cooling at the gate area.Ensure that you
have controllable turbulent flow in the gate area.
Sticking in cavity

Sticking in •Polish the cavity and •Decrease injection
core. pressure.
cavity •Check for the draft •Decrease injection
Part is getting hold time.
not pulling out •Increase cycle time.
of the cavity •Provide vacuum
and in rarer relieve
circumstances
cannot be
ejected off the
core.
Sticking in cavity
•Check mold for undercuts and/or insufficient draft.
•Decrease booster time.
•Decrease cylinder and nozzle temperature.
•Decrease injection-hold.
•Decrease mold cavity temperature.
•Increase mold-close time.
•Texturing on part is too deep. The parts may stick in the cavity if
a new texture or a retexturing has been performed on the cavity
half of the mold.
•If possible add undercuts to the core to allow the part to pull out
of the cavity.
Sprue sticking
Sprue sticking •Polish sprue •Reseat nozzle
Sprue Sticking bushing. (machine).
generally occurs •Polish surface of •Decrease mould
in a cold runner the mould. temperature.
mold when the •Decrease injection
sprue is staying in hold time. Increase
the mold. cycle time.
•Check nozzle
heating band.
•Check resin for
contamination.
Sprue sticking
•Decrease mold close time.
•Increase core temperature.
•Open the gates.
•Ensure that the correct design of nozzle tip for the
material is being used.
Poor dimensional stability Is usually an indication of inconsistencies in the
moulding process e.g. temperature, pressure, timing fluctuations.

Poor •Change water •Increase/decrease
dimensional channels. stock temperature.
stability •Increase injection
hold time.
•Increase injection
pressure.
•Increase back
pressure.
•Increase/decrease
mould temperature.
Black Spots, Brown streaks
Description
Black spots and brown streaks appear as dark spots or streaks in the molded
part and are usually caused by thermal damage to the melt.
Possible Solutions
•Check the material for contamination.
•Decrease the melt temperature.
•Decrease the overall cycle time.
•Purge and/or clean the screw and barrel.
•Decrease the screw speed. High screw speeds may cause the material
to degrade.
•Material may have too much regrind content.
•Material may be overdried.Decrease drying time/temperature. Refer to
drying instructions provided by the material supplier.
•Material may be prone to thermal degradation. It may be necessary to
use a more thermally stable material.
•Dead spots may be occurring, ensure that the alignment between the
machine nozzle and mold sprue is correct.
•Residence time may be too long, or the shot size may be too small for
the machine. It may be necessary to move the mold to a machine with
less injection capacity.
Blisters (Air Entrapment)
Description
Blisters are hollows created on or in the molded part. In contrast to a
void (vacuum) this entrapped gas can also appear near the walls.
Possible Solutions
•Decrease screw speed.
•Dry material.
•Ensure regrind is not too coarse.
•Provide additional mold vents.
•Relocate gate.
Brittleness
Description
Brittleness is a condition where the part cracks or breaks at a much
lower stress level than would normally be expected based on the
virgin material properties.
Possible Solutions
•Check for material contamination.
•Decrease amount of regrind use.
•Decrease screw speed.
•Dry material. Refer to the drying instructions provided by the
material supplier.
Bubbles
Description
Bubbles are similar to blisters in that there is air
entrapped in the molded part.
Possible Solutions
•Decrease injection temperature.
•Dry material further.
•Increase number and/or size of vents.
•Increase shot size.
Burn Marks, Dieseling
Description
Burn Marks or Dieseling show up on the finish molded parts as charred or
dark plastic caused by trapped gas and is usually accompanied by a distinctive
burnt smell.
Note: If this problem is allowed to continue without fixing the root cause it
will very quickly cause damage to the molding surface.
Possible Solutions
•Alter gate position and/or increase gate size.
•Check for heater malfunction.
•Decrease melt and/or mold temperature.
•Improve mold cavity venting. Vents may become smaller over time due
to wear and they will need to be brought back to their original depth.
•Reduce clamp force to improve venting. Vents may become smaller
because they are being crushed by the clamping force. If it is possible to
reduce the clamping force without causing flash then this should be done.
Note: This is always good practice to minimize wear on the mold and
machine. Improve venting at the burn location. Burn marks often occur on
deep ribs that have no venting. If possible it may be helpful to put an
ejector pin or sleeve at the burnt area to allow the trapped gas to escape
to atmosphere.
Cracking, Crazing
Description
Cracking or Crazing is caused by high internal molded in stress or by
an external force imposed upon the part. They can also be caused by
an incompatible external chemical being applied to the finished parts
The cracks often don't appear until days or weeks after the parts
have been molded.
Possible Solutions
•Dry material.
•Increase cylinder temperature.
•Increase nozzle temperature.
•Modify injection speed.
•If the material is partially crystalline then it may help to reduce
the mold and/or melt temperature.
•If the material is amorphous then it may help to increase the
mold and/or melt temperature.
Delamination
Description
Delamination occurs when single surface layers start flaking off the
molded part.
Possible Solutions
•Adjust injection speed.
•Check for material contamination. Incompatible resins or
colorants may have been accidently mixed causing this condition
to be seen.
•Dry material.
•Insufficient Blending. Check melt homogeneity and plasticizing
performance.
Discoloration
Description
Discoloration is similar to burn marks or brown streaks but generally
not as dark or severe. It may cause the part to be a darker shade
than the virgin pellets and is often found nearest the gate area,
however it can also appear as
dark streaks throughout the part.
Possible Solutions
•Check hopper and feed zone for contamination.
•Move mold to smaller shot-size press.
•Provide additional vents in mold.
•Purge heating cylinder.
Flow, Halo, Blush Marks
Description
Flow, Halo, Blush Marks are marks seen on the part due to flow of
the molten plastic across the molding surface.
Possible Solutions
•Increase cold slug area in size or number.
•Increase nozzle temperature.
•Increase size of sprue/runner/gate.
Gate Stringing, Drooling
Description
The part does not break cleanly from the gate area.
Possible Solutions
•Insufficient cooling time during the cycle.
•Excessive heat in the gate area. Check thermocouple
in the nozzle or decrease the temperature of the hot
runner manifold and nozzle.
•Increase cooling at the gate area.Ensure that you
have controllable turbulent flow in the gate area.
Material Leakage
Description
Material Leakage is usually caused by material forces overcoming the
structural strength of the mold.
NOTE: One sign that indicates that material has leaked is that the
manifold reaches processing temperature very slowly.
Possible Solutions
•Manifold locator is oversize.
•Processing temperature may be too low causing increased
pressure in the manifold.
•Manifold locator may be hobbed into the mold. Decrease the
force applied to the nozzle pad by the machine then repair the
damaged area, then check and if necessary replace the locator.
•Insufficient number of mold assembly screws. Ensure that the
quantity, type of screw, and the location of the screws correspond
to the general assembly drawing.
•Nozzle may have overheated causing damage to the seal or
gate. Check/replace the thermocouple in the nozzle, then check
and if necessary repair the nozzle well area.
•Manifold may have overheated. Check and replace if necessary
the following components; nozzle well area, thermocouple, valve
disks, sprue disks, or pressure disks.
Oversized Part
Description
Part is too large when compared to the drawing
specifications.
Possible Solutions
•Decrease cylinder temperature.
•Decrease holding pressure.
•Decrease overall cycle time.
•Increase gate size and/or change gate location.
Part Sticking
Description
Part is getting not pulling out of the cavity and in rarer circumstances
cannot be ejected off the core.
Possible Solutions
•Decrease cylinder and nozzle temperature.
•Decrease mold cavity temperature.
•Increase mold-close time.
•Texturing on part is too deep. The parts may stick in the cavity if
a new texture or a retexturing has been performed on the cavity
half of the mold.
•If possible add undercuts to the core to allow the part to pull out
of the cavity.
Short Shot (Incomplete Filled Parts)
Description
Short Shots occur when the part does not completely fill.
Possible Solutions
•Increase nozzle temperature. Ensure that the manifold and
nozzles have reached the set temperature.
•Increase shot size and confirm cushion.
•Make sure mold is vented correctly and vents are clear.
•Confirm that the non-return valve used is not leaking
excessively.
•Increase the switch over pressure, distance, or time (whichever
method is being used) point from fill to hold so the fill stage is
used longer.
•Change part design. Thin areas of the mold may not fill
completely, especially if there is a thick to thin transition, or
there is a long rib that cannot be vented very well. If the part
design allows it, change in these areas can improve the situation.
Splay Marks, Silver Streaks
Description
Splay Marks, Silver Streaks are usually caused by water vapor
blisters at the flow front burst and freeze on the wall of the molding
surface.
Possible Solutions
•Check for contamination.
•Dry resin pellets before use. As per the manufacturers
recommendations.
•Incorrect storage of pellets. Moisture on the pellets could be
transferred into the melt, especially if the resin is not normally
pre-dried.
•Raise mold temperature. This will prevent condensation on the
mold walls from being carried into the melt.
•Ensure the mold is not leaking water onto the cores or cavities.
Again this will prevent condensation on the mold walls from being
carried into the melt.
•Relocate gates on or as near as possible to thick sections.
Undersized Part
Description
Part is too small when compared to the drawing
specifications.
Possible Solutions
•Decrease mold temperature.
•Increase booster time.
•Increase cylinder temperature.
•Increase hold-time.
•Increase holding pressure.
•Inspect mold for surface defects.
Weld Lines
Description
Weld Lines are created when two or more melt flow fronts
meet possibly causing a cosmetically visible line. It can
also create a weakened area in the finished molded part
especially with filled resins.
Possible Solutions
•Increase injection hold.
•Make sure part contains no sharp variation in cross-
sections.
•Vent cavity in the weld area.
MATERIAL RELATED PROBLEMS
SINK MARKS Filled polymer can reduce sink mark
POOR MECHANICAL Consider high molecular weight

STRENGTH polymers.
Consider filled polymers. Pre heat
polymer in dehumidifier if required for
polymer as recommended for polymer.
DIMENSIONAL Check shrinkage characteristics of

VARIATION material.
DEGRADATION OF Check thermal stability of polymer as
MELT well as pigments and other additives if
any used with material.
DIFFICULTY IN Consider polymer of higher MFI
FILLING
PROBLEMS IN PERFORMANCE OF PLASTIC PARTS
ANALYSIS OF PLASTIC PART FAILURES
High failure cause to low failure cause- in descending order
The predominantly material The predominating process faults

causes involved in failure were: were:
Environmental Stress Cracking, Excessive moulded-in stresses,
Cyclic Fatigue, Voiding,
Notch Sensitivity, Poor weld lines,
Chemical Attack and; Stress Adverse Orientation,

Cracking,
UV Degradation, Material contamination,
Thermal Degradation, Longer Residence time in the machine,
Creep, Wrong material selection or poor part

design,
Buckling, Wrong material selection or poor part
design
FACTORS INFLUENCING QUALITY OF MOULDING
MATERIAL MOULD MACHINE

Characteristics of Design factors in Part and; Specification to meet the
Polymer Mould requirement of Part and;
Mould
•Molecular weight, •Gate location, size and type, •Maximum shot capacity of plasticating
unit,
•MFI, •Sprue / runner size balanced type, •Residence time,
•pvT characteristics, •Air vent, •Maximum injection rate,
•Response to •Wall thickness uniform and capable •Number of stroke controlled steps for
shear rate (Shear thinning) and of promoting balancing of melt filling phase,
limitation, flow,
•Heat and Thermal stability, •Balancing of flow in •Maximum injection pressure,
un-symmetric part geometry,
•Shrinkage behaviour, Mould release •Number of time controlled steps for
pressure phase,
•Maximum flow ratio, •Plasticating rate,
Hygroscopic or not. Clamp force
Fault Probable Cause Suggested Remedy
Silver
streaking •Mixture of coarse and
fine granules •Use uniform granulation
•Non uniform plastic •Reduce temperature of nozzle
temperature •Preheat material
•Exceeding plasticizing •Reduce rear cylinder temperature
capacity and use uniform granulation
•Balance gate position , relocate
•Air tapped between the
gates,
granules at the hopper
•Vent Mould, reduce injection
end pressure, reduce cylinder
•Intermitent flow in the temperature
cavity •Increase mould temperature
•Injection speed too fast •Reduce injection pressure
•Mould temperature too •Preheat the material adequately,
low use a hopper dryer
•Injection pressure too •Decrease the mould cycle time,
high decrease the cylinder temperature
•Moisture and volatiles •Check the moulding powder for
contamination ,check the feed
in the material
system, purge the cylinder ,
•Material too hot
Check the regrind content and
•Contamination of quality.
foreign material •Increase the size of the runner
•Gates and runners too and the gates.
small •Wipe the mould , use lesser
•Excessive condensate / quantity of lubricants, change the
lubricants on the mould lubricant and try
material •Increase or decrease the injection
•Adjust injection rate rate.
Black
•Frictional heat
streaks caused by •Use external indication,
movement of cold increase rear cylinder
granules past one temperature , vent mould
another properly, relocate gates.
•Air trapping in the •Reduce injection
mould pressure.
•Plunger off-center •Relocate plunger
causing friction •Purge the cylinder
burning of material
•Contamination
Short
•Cold material •Increase plastic
shots temperature
•Cold mould
•Increase mould
•Insufficient temperature
pressure •Increase pressure and
•Insufficient feed temperature
•Poor venting •Increase feed
•Increase number and size
•Insufficient
of vents
plunger forward •Increase plunger forward
time time.
•Insufficient •Increase injection speed
injection speed •Correct unbalanced
coixlition
•Improper
•Check the material in the
balance of plastic hopper, check the feed
flow in multiple throat for resin
cavity moulds. agglomerates, machine
•Insufficient capacity not enough
•Increase the gate, runner,
feeding
and sprue size, use the
•Melt flow nozzle with a higher
restricted diameter hole, try with a
•Back pressure in higher MFI material, check
cavity the nozzle for blocks.
•Provide adequate venting,
•Unbalanced
reduce the clamping force.
runner design •Balance the runner design ,
•Cold slug cavity location
clogging gates, •Increase the size of cold
runners and slug well, provide cold well
for sub runners.
sprue.
•Rearrange the cooling line
•Un uniform of mould to provide a
mould uniform cooling
temperature •Maintain a uniform melt
•Un uniform melt cushion, check the back flow
valve and, repair if needed
cushion
•Use a bigger machine.
•Machine
capacity not
enough

Moulding Problem

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Moulding Problem

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Sink marks are small depressions on the moulding surface, caused by

MOULDING MOULD MACHINE

MOULDING MOULD MACHINE

•Decrease injection speed.

MOULDING MOULD MACHINE

•Adjust melt Temperature (increase to relieve molded-in

MOULDING MOULD MACHINE

MOULDING MOULD MACHINE

MOULDING MOULD MACHINE

•Check hopper and feed zone for contamination.

MOULDING MOULD MACHINE

MOULDING MOULD MACHINE

MOULDING MOULD MACHINE

•Increase injection pressure.

MOULDING MOULD MACHINE

•Insufficient cooling time during the cycle.

MOULDING MOULD MACHINE

MOULDING MOULD MACHINE

POOR MECHANICAL Consider high molecular weight

DIMENSIONAL Check shrinkage characteristics of

The predominantly material The predominating process faults

Cyclic Fatigue, Voiding,

Notch Sensitivity, Poor weld lines,

Chemical Attack and; Stress Adverse Orientation,

Thermal Degradation, Longer Residence time in the machine,

Creep, Wrong material selection or poor part

MATERIAL MOULD MACHINE

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