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Troubleshooting

5
Fault codes
Sensors

Valves

Compressors

Inverter boards

1
Fault codes – part 1
Error MAIN SUB 1 SUB 2 Cause Solution

2
Fault codes – part 2
Error MAIN SUB 1 SUB 2 Cause Solution

3
Fault codes – part 3
Error MAIN SUB 1 SUB 2 Cause Solution

4
Fault codes – part 4
Error MAIN SUB 1 SUB 2 Cause Solution

5
Fault codes – part 5
Error MAIN SUB 1 SUB 2 Cause Solution

6
Fault codes – part 6
Error MAIN SUB 1 SUB 2 Cause Solution

7
Fault codes – part 7
Error MAIN SUB 1 SUB 2 Cause Solution

8
Fault codes – part 8

Error Cause Solution

9
Troubleshooting
5
Fault codes

Sensors
Valves

Compressors

Inverter boards

10
TEMPERATURE SENSORS
overview
R14T

R3T

P> R4T
R8T

R7T
Liquid R6T R5T R11T
Receiver

R9T

S1NPH

R13T

S2PH S1PH
R21T R1T
R22T

R15T

R12T Suction
S1NPL R10T Accumulator

11
TEMPERATURE SENSORS
overview
Sensor Nr Sensor name Function

R1T Air Sensor VRT control load – decision defrost – disable heating
R21T Discharge temp. Inv1 Protection of discharge temperature INV1+ liquid sub-cool control

R22T Discharge temp. Inv2 Protection of discharge temperature INV2+ liquid sub-cool control

R3T Liquid to receiver Detects initial liquid sub-cool to liquid receiver (without sub-cool coil)

R4T Main Liquid upper coil Detect liquid sub-cool upper heat-exchanger

R5T Main liquid middle coil Detect liquid sub-cool middle heat-exchanger

R6T Gas outlet Sub-cool coil Detects superheat of gas outlet of liquid sub-cool heat-exchangers

R7T Liquid indoor Detects liquid temperature at stop valve to calculate sub-cool

R8T Gas upper coil Detects suction superheat when upper coil = evaporator

R9T Gas middle coil Detects suction superheat when middle coil = evaporator

R10T Suction indoor Detects suction superheat cooling cycle ( before accumulator)

R11T Coil sensor middle coil Detects condition for start/end defrost heating mode

R12T Suction to compressor(s) Detects superheat suction gas towards compressors (after
accumulator)
R13T Gas radiant cooling circuit Detects superheat suction gas after heat-exchanger radiant cooler

R14T Liquid bypass Detects liquid temperature towards liquid receiver during auto-charge

R15T Compressor body Protects overheat inverter compressor ( J-type only)


12
THERMISTOR “LOW”
TEMPERATURE

REFERENCE POINT :
25°C : 20kOHM

13
THERMISTOR “HIGH”
TEMPERATURE

REFERENCE POINT :
80°C : 25kOHM

14
PRESSURE SENSORS overview
R14T

R3T

P> R4T
R8T

R7T
Liquid R6T R5T R11T
Receiver

R9T

S1NPH

R13T

S2PH S1PH
R21T R1T
R22T

R15T

R12T Suction
S1NPL R10T Accumulator

15
PRESSURE SENSORS overview
Sensor Nr Sensor name Function

S1NPH Discharge pressure sensor Detects discharge pressure :


1. cooling : outdoor fan control,
2. heating = compressor capacity control –
3. Protection high discharge pressure.
4. Conversion to Saturated condensing temperature to calculate :
• Discharge superheat ,
• Sub-cool
5. Check minimum & maximum compression ratio .
S1NPL Suction pressure sensor Detects suction pressure :
1. Cooling : compressor capacity control ,
2. Conversion to saturated evaporation temperature to calculate :
• Suction superheat : heating control EV outdoor
evaporator..
• Suction superheat liquid sub-cool heat-exchanger ,
• Suction superheat compressor
3. Protection low suction pressure.
4. Check minimum & maximum compression ratio.
S1PH Pressure switch M1C Protection of discharge pressure compressor M1C

S2PH Pressure switch M2C Protection of discharge pressure compressor M2C

16
PRESSURE SENSORS overview

HP
HP

LP
LP

17
Troubleshooting
5
Fault codes

Sensors

Valves
Compressors

Inverter boards

18
VALVES overview
R14T
Y6E M2F M1F
R3T Y4E Y1E
Y2S P>
R8T R4T

R7T
Liquid Y2E R6T Y3E R5T R11T
Receiver
Y5E
Y5S R9T
Y4S

S1NPH
Y3S
R13T

S2PH S1PH
R22T R21T R1T

R15T Y12S Y11S


M2C M1C

R12T Suction
S1NPL R10T Accumulator

19
VALVES overview
Valve Nr. Valve name Function Solenoid valve
Y11S Oil outlet INV1 Opens oil return to suction INV2 at start INV1or2– close if all INV off and HP-LP is
low
Y12S Oil outlet INV2 Opens oil return to suction INV1 at start INV1or2– close if all INV off and HP-LP is
low
Y2S Liquid to receiver Opens when outdoor operates.
Y3S Reverse valve Off = HP to BSVQ, on = LP to BSVQ
BSVQ
Y4S Reverse valve Off : middle coil = condenser , on : middle coil = evaporator.
middle coil
Y5S Reverse valve Off : middle coil = condenser , on : middle coil = evaporator.
upper coil
Valve Nr. Expansion valve Function Expansion valve
Y1E EEV upper coil Motorized expansion valve liquid to upper coil
Y2E EEV liquid sub- Motorized expansion valve to supply liquid to liquid sub-cool heat-exchangers
cool
Y3E EEV middle coil Motorized expansion valve liquid to middle coil
Y4E EEV receiver out Motorized expansion valve to remove gas from receiver to suction
Y5E EEV radiant cooler Motorized expansion valve to control flow through radiant cooler inverter boards
by fin temperature
Y6E EEV bypass coils Motorized expansion valve to bypass expansion valves upper & middle coil during
refrigerant auto-charge filling.

20
Electronic Expansion Valve
Back view Y4E
Receiver gas valve

Y2E
Sub-cooling valve

Y5E
Inverter PCB
cooling

21
Front view
Electronic Expansion Valve

Y1E
Upper heat
exchanger

Y6E
Main valve in …

Y3E
Lower heat
exchanger

22
Solenoid valve
Back view Y2S
Liquid receiver

Y11S
Oil return
compressor 1

Y12S
Oil return
compressor 2

23
4-Way valve
Top/Front view
Y5S
Upper Heat Exchanger

ON (230V) - …
OFF - ….

Y5S
Lower Heat Exchanger

ON (230V)- ….
OFF - …

HP/LP Piping
ON (230V) - …
OFF (230V) - …
Y3S
24
Troubleshooting
5
Fault codes

Sensors

Valves

Compressors
Inverter boards

25
COMPRESSOR MOTOR

26
Troubleshooting
5
Fault codes

Sensors

Valves

Compressors

Inverter boards

27
Wiring 8-12 hp

28
500VDC¨PLUG

N
P

U V W
Disconnected
Compressor Terminals
29
29
PCB 8-12 hp

A5P – Sub PCB for Sensors

A1P – Main PCB

Power Supply

L1-L2-L3-N-PE
380-415 V
50 Hz

30
position boards 8-12 hp

L1R Reactor for -G and–J Type Compressor

L2R 2. Reactor for –only –J Type


Compressor

A2P - Noise filter

A4P - Fan PCB

A3P – Compressor PCB

31
Wiring diagram 14 ~20 hp

32
PCB 14-20 HP

A8P A1P Power A5P A2P


Supply

A8P – Sub PCB for Sensors


A1P – Main PCB
Power Supply - L1-L2-L3-N-PE / 380-415 V / 50 Hz
A5P – Noise filter for Compressor 2 M2C (left Compressor)
A2P – Noise filter for Compressor 1 M1C (right Compressor)
33
PCB 14-20 HP

A7P A4P A6P A3P L1R L2R L3R

A7P – Fan PCB for M2F (left fan)


A4P – Fan PCB for M1F (right Fan)
A6P – Compressor PCB for M2C (left Compressor)
A3P – Compressor PCB for M1C (right Compressor)
L1R – Reactor for M1C (-G Type Compressor)
L2R - Reactor 1 for M2C (-G and–J Type Compressor)
L3R - Reactor 2 for M2C (–J Type Compressor)
34
INVERTER BOARD „G“
COMPRESSOR

35
INVERTER BOARD „G“
COMPRESSOR

36
INVERTER BOARD „J“
COMPRESSOR

37
INVERTER BOARD „J“
COMPRESSOR

38
INVERTER FAN-MOTOR

RED WHITE BLACK


U V W

39
FAN-MOTOR

40