Sie sind auf Seite 1von 25

STUDENT INTERNSHIP PROJECT 2018

(11st Sept 2017 – 19TH APRIL 2018)

Muhammad Naqib Bin Nordin (21431)


Mechanical Engineering
21431

© 2015 PETROLIAM NASIONAL BERHAD (PETRONAS)

All rights reserved. No part of this document may be


reproduced, stored in a retrieval system or transmitted in any
form or by any means (electronic, mechanical, photocopying,
Presentation Title (acronym) ; recording or otherwise) without the permission of the copyright
Division – Name/OPU/HCU/BU (acronym) ; owner.
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 1
Internal
INTERNSHIP BACKGROUND

Host Company : Petronas Carigali Sdn Bhd(PCSB-PMA)

University Supervisor : Universiti Teknologi Petronas (UTP)


HC Supervisor : Puan Reena Amirah Binti Ruslan

UTP Supervisor : Dr Mohamad Zaki Bin Abdullah


Presenter : Muhammad Naqib Bin Nordin
SIP Title : Development of Corrosion under Insulation
(CUI) Campaign at Duyong CPP Glycol
Regeneration C

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 2
Internal
AGENDA

Development of corrosion under insulation (cui)


Campaign at duyong cpp glycol regeneration ‘c’

PROJECT BACKGROUND

PROBLEM STATEMENT

PROJECT OBJECTIVE

METHODOLOGY AND RESULT

CONCLUSION AND RECOMMENDATION


Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 3
Internal
 Project Background

What is CUI?
• Formation of corrosion
(galvanic, chloride, acidic or
alkaline) occur on surface
metal under insulations

Metal Element contribute to CUI


1. Metal
2. Oxygen
3. Presence of water
4. Cyclic thermal operation

Carbon steel Stainless steel


- 15°C to 175°C 50°C to 150°C
Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 4
Internal
 Project Background

4. Corrosion occurred
on metal surface under
1. Jacketing insulation

3. Coating
2. Insulation
Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 5
Internal
 Project Background

Source of water

1. Damaged Jacketing
Jacketing due to mechanical
impact / improper
Installation
2. Insulation Collecting
moisture
Insulation

3. Diffusion of water
Coating underneath paint/
coating

4. Continuous hidden Metal


corrosion process
under insulation (CUI)
Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 6
Internal
 Problem Statement

1. Duyong CPP Glycol Regeneration ’C’ Glycol Flash Separator V-1370

Design / Construction Data


1. Operating Temperature : 200°C - 210°C
2. Vessel Material Spec : Carbon Steel (SA 106)
3. Initial Insulation Status : Rock Wool
4. External Environment : Expose to weather

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 7
Internal
 Problem Statement

Susceptibility to CUI
CUI Risk Operating Temperature
Extreme Cycling or dual process temperature between -20°C and 320°C

High Process temperature between 50°C and 120°C


Medium Process temperature between -5°C and 50°C

Medium Process temperature between 120°C and 175°C

Low All temperature >175°C

Low All temperature <-5°C


(Source: PTS 30.46.00.31)

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 8
Internal
 Project Objective

1. Prevention of Loss of Product and Containment (LOPC)


incidents.

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 9
Internal
 Project Objective

1. Person 2. Environment 3. Asset 4.Reputation


• Injury • Contaminate the • Explosion • Show that
• Death marine ecosystem • Damage of company has
equipment bad HSE
procedure

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 10
Internal
 Rectification Method

1. External Visual Inspection

• To identify any points that could have lead to water


entry and possible CUI

Corrosion

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 11
Internal
 Rectification Method

2. Insulation Removal

• To identify any points that could have lead to water


entry and possible CUI

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 12
Internal
 Rectification Method

3. Non-Destructive Test (NDT)

 Ultrasonic Test Inspection

Radiography Test Inspection  .


Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 13
Internal
 Methodology

Corrosion
on surface
of metal Nozzle 2

Manhole
and Stud
bolt
Nozzle 5

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 14
Internal
 Methodology

• Depressurization &
Draining
• Zero Hazard Chemical

Internal Welding Blasting and Reinstatement


Painting of new
cleaning Work Insulation

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 16
Internal
 Methodology

Internal Cleaning

Before Internal Cleaning After Internal Cleaning


Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 18
Internal
 Methodology

Internal Welding Blasting and Reinstatement


Painting of new
cleaning Work Insulation

• Nozzle Replacement
by performing
Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Welding Activity
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 19
Internal
 Methodology

Hot work/ Welding Activity

Nozzle Replacement for Nozzle Replacement for


Nozzle 2 (N2) Nozzle 5 (N5)
Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 20
Internal
 Methodology

• Blasting to remove corrode area


• Paint coating system No 5A1, 3 Coat
system

Internal Welding Blasting and Reinstatement


Painting of new
cleaning Work Insulation

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 21
Internal
 Methodology

Blasting and Coating

Completed Blasting activity Completed Painting activity

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 22
Internal
 Methodology

Internal Welding Blasting and Reinstatement


Painting of new
cleaning Work Insulation

• Installing new
Insulation Microporous
Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Silica (MPS)
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 23
Internal
 Result

Installation of new Insulation

Installation new insulation Completed Installation of new


Microporous Silica (MPS) Insulation with stainless steel
Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
cladding
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 24
Internal
 Conclusion and Recommendation

• The units V-1370 Glycol Flash Separator is safe to operate


and the condition is satisfy after repair work completed

• Prevent unplanned shutdown and failure of LOPC

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 26
Internal
 Conclusion and Recommendation

Develop training course on understanding and management


on CUI.

Revisit inspection interval to extend life time of units and


prevent CUI failure

Presentation Title (acronym) ;


Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 27
Internal
PRESENTATION OUTLINE
Q&A SESSION

THANK YOU !

Internal
Presentation Title (acronym) ;
Division – Name/OPU/HCU/BU (acronym) ;
Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2014 28