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Cost Components
• Glass is twice
as big as it
needs to be!
2
Talk Outline
• Define support cost.
• Discuss support-cost components:
– Pile
• Conventional
• Profile (as a function of depth)
– Cap
– Column (matching allowable pile loads to
structure column loads)
– System
• Present case histories (large and small)
illustrating load-matching approach.
3
Sup•port' Cost (Sŭ•pōrt' Kŏst)
The cost of an installed or constructed
foundation element or system divided by
its allowable load, usually expressed in
dollars per ton (i.e., how many dollars it
costs to support one ton of load).
4
Sup•port' Cost (Sŭ•pōrt' Kŏst)
• As a normalized parameter, allows direct
(apples-to-apples) economic comparison
of different foundation alternatives:
– Shallow vs. deep (e.g., spread footings vs. piles)
– Deep vs. deep (e.g., drilled piers vs. piles)
– Pile section vs. pile section (e.g., 10.75” vs. 12.75”)
– Pile capacity vs. pile capacity (e.g., 70T vs. 150T)
Column
Cap
Piles
6
Pile Support Cost
Pile Cost
=
Allowable Pile Load
In general, higher allowable pile
loads result in lower pile support
costs:
• Spread pile length invested to
penetrate through poor soils over
more capacity
•In competent soils, capacity
generally increases faster with
depth than does cost
7
Pile Support Cost
Pile Cost
Pile Support Cost = Allowable Pile Load
8
WKG2 Pile Support Costs
Pile Support
Allowable Pile Cost, dollars per
Project Name Pile Type Load, tons allowable ton
Midwest Express (Wisconsin) Center, Phase 1 10.75 x 0.365 100 12.12
12.75 x 0.365 150 11.52
40 20.59
65 16.97
Milwaukee Journal-Sentinel Production Facility 10.75 x 0.307 75 15.12
80 15.34
85 14.81
Overall Project Average 15.64
10.75 x 0.250 65 20.47
Sixth Street Viaduct Replacement 12.75 x 0.375 154 10.50
12.75 x 0.375 182 8.62
12.75 x 0.375 190 13.92
Overall Project Average 15.28
20
18
y = 90.662x -0.402
16 R2 = 0.712
14
12
10
8
40 60 80 100 120 140 160 180 200 220 240 260
10
Allowable Pile Load, tons (factor of safety = 2.0)
Pile Support Costs – Sixth Street Viaduct
Replacement
40
Pile Support Cost, dollars per allowable ton
Various:
Pile Diameters (10.75- and 12.75-inch-
35 O.D.)
Safety Factor (from 2.0 to 2.5)
30 Installation Criteria (WEAP, Modified EN)
Subsurface Conditions (from till at 4 feet,
to 60 feet of organic silt)
25
20
y = 245.41x -0.5529
R2 = 0.4787
15
y = 35.326e-0.0058x
R2 = 0.5423
10
5
40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
Allowable Pile Load, tons 11
Achieving Higher-Capacity Piles
12
TIME
Capacity Initial Change Long-Term
13
Pile Type – Structural Capacity
Marquette South Leg Canal Street Viaduct
• Structural capacity • Structural capacity
derived from both steel derived only from
(expensive) and steel (expensive)
concrete (inexpensive)
16 x 0.500 16 x 1.350
As=24.35 in2 As=62.13 in2 14
Cap Support Cost
Cap Cost
=
Design Column Load
11
10
3-Pile Minimum
9
7 50-Ton Piles
6 75-Ton Piles
2
0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000
18
Lower-Than-Optimum Allowable Pile Loads
19
Higher-Than-Optimum Allowable Loads
22
Load-Matching Design Approach
23
24
25
F.S. = 2.00
Maximum
Optimum Required
Allowable "Ultimate"
Column Min. Column Pile Pile
Line
Designation
No.
of Piles
Load,
kips
Load,
tons
Capacity,
tons
Pier Wisconsin
0.A-8.5 1 158 79 158
0.A-0.5 1 180 90 180
27
Allowable Pile Load Histogram
Pier Wisconsin
Optimum (Minimum) Required Number of Piles
70
91 tons
60
50
227 tons
180 tons
40
194 tons
30
20
10
0
75 100 125 150 175 200 225 250 275 300 325 350 375
Allowable Pile Load, tons
28
Load-Matching Design Approach
Obtain foundation layout, column load schedule, and
an indication of the minimum required number of
piles at each cap, from structural engineer.
Calculate optimum allowable pile load for each cap.
50
227 tons
40 180 tons
30 194 tons
20
10
0
75 100 125 150 175 200 225 250 275 300 325 350 375
Allowable Pile Load, tons
30
Load-Matching Design Approach (continued)
Select viable pile type(s) and section(s) for selected
allowable loads/capacities (91T, 180T, and 251T) {borings}.
31
Estimated Ultimate Pile Capacity - Borings
13.375-inch-diameter Pipe Piles
10
-10
-20
Pile Toe Elevation, feet
-30
-40
-50
-60
-70
-80
-90
-100
-110
0 100 200 300 400 500 600 700
Estimated “Ultimate” Pile Capacity, tons 32
10
-10
-20 EOID
-30 Capacity
-40 Pile Test
Pile Toe Elevation, feet
-50
Set-Up Program
-60
-70
Capacity
-80 Long-term Profile
-90 Capacity
-100
-110
-120
-130
0 50 100 150 200 250 300 350
Estimated “Ultimate” Capacity, tons 33
Load-Matching Design Approach (continued)
Select viable pile type and section for selected pile
capacities.
34
Allowable Pile Load Histogram
Pier Wisconsin
Optimum (Minimum) Required Number of Piles
91 tons
70 91 tons 180 tons 251 tons
60
50
227 tons
40 180 tons
30 194 tons
20
10
0
75 100 125 150 175 200 225 250 275 300 325 350 375
Allowable Pile Load, tons
35
F.S. = 2.00
Maximum
Optimum Required
Allowable "Ultimate" 3 Capacities (91, 180, and 251 tons)
Column Min. Column Pile Pile Est. Pile Est. Pile(s) Est. Pile(s)
Line No. Load, Load, Capacity, No. Length, Footage, Cost,
Designation of Piles kips tons tons of Piles feet feet dollars
0.A-8.5 1 158 79 158 1 62 62 1,340
0.A-0.5 1 180 90 180 1 62 62 1,340 $21.61 / ft
P-3.3 1 181 91 181 1 62 62 1,340 91-ton max.
P-3.7 1 181 91 181 1 62 62 1,340 allow. load:
P-4.5 1 181 91 181 1 62 62 1,340 71
P-5 1 181 91 181 1 62 62 1,340 10.75x0.365
P-5.5 1 181 91 181 1 62 62 1,340 feet:
P-6 1 181 91 181 1 62 62 1,340 4,402
0.A-8 1 203 102 203 1 86 86 2,405
M.5-8 1 228 114 228 1 86 86 2,405 $27.97 / ft
N-8.5 1 360 180 360 1 86 86 2,405 180-ton max.
P.7-8.5 1 360 180 360 1 86 86 2,405 allow. load:
P-0.5 1 360 180 360 1 86 86 2,405 108
P-8.5 1 360 180 360 1 86 86 2,405 13-3/8" 0.480
Q.8-3 1 360 180 360 1 86 86 2,405 feet:
Q-0.5 1 360 180 360 1 86 86 2,405 9,288
M.5-4 1 368 184 368 1 95 95 2,657
J-5 2 748 187 374 2 95 190 5,314
37
$19.16 / ft
F.S. = 2.00
Maximum
Optimum Required
Allowable "Ultimate" 3 Capacities (91, 180, and 251 tons) 1 Capacity (10.75 x 0.188, 63 tons)
Column Min. Column Pile Pile Est. Pile Est. Pile(s) Est. Pile(s) Est. Pile Est. Pile(s) Est. Pile(s)
Line No. Load, Load, Capacity, No. Length, Footage, Cost, Number Length, Footage, Cost,
Designation of Piles kips tons tons of Piles feet feet dollars of Piles feet feet dollars
0.A-8.5 1 158 79 158 1 62 62 1,340 2 58 116 2,223
0.A-0.5 1 180 90 180 1 62 62 1,340 $21.61 / ft 2 58 116 2,223
G-7 3 1479 247 493 3 95 285 7,971 251-ton max. 12 58 696 13,335
H-7 3 1479 247 493 3 95 285 7,971 allow. load: 12 58 696 13,335
K-6 3 1484 247 495 3 95 285 7,971 177 12 58 696 13,335
B-7 3 1487 248 496 3 95 285 7,971 13-3/8" 0.480 12 58 696 13,335
B-6 3 1507 251 502 3 95 285 7,971 feet: 12 58 696 13,335
C-8 3 1508 251 503 3 95 285 7,971 16,815 12 58 696 13,335
R1-5.9 3 1510 252 503 4 95 380 10,629 12 58 696 13,335
K-7 3 1529 255 510 4 95 380 10,629 13 58 754 14,447
C-4 3 1874 312 625 4 95 380 10,629 251-ton max. 15 58 870 16,669
F-6 3 1879 313 626 4 95 380 10,629 allow. load: 15 58 870 16,669
J-6 3 1942 324 647 4 95 380 10,629 125 16 58 928 17,780
J-4 3 1995 333 665 4 95 380 10,629 13-3/8" 0.480 16 58 928 17,780
Q-9 3 2003 334 668 4 95 380 10,629 feet: 16 58 928 17,780
R-9 3 2003 334 668 4 95 380 10,629 11,875 16 58 928 17,780
448 481 42,380 $1,157,416 1,560 90,480 $1,733,597
$576,181 38
$19.16 / ft
F.S. = 2.00
Maximum
Optimum Required
Allowable "Ultimate" 3 Capacities (91, 180, and 251 tons) 1 Capacity (10.75 x 0.188, 63 tons)
Column Min. Column Pile Pile Est. Pile Est. Pile(s) Est. Pile(s) Est. Pile Est. Pile(s) Est. Pile(s)
Line No. Load, Load, Capacity, No. Length, Footage, Cost, Number Length, Footage, Cost,
Designation of Piles kips tons tons of Piles feet feet dollars of Piles feet feet dollars
0.A-8.5 1 158 79 158 1 62 62 1,340 2 58 116 2,223
0.A-0.5 1 180 90 180 1 62 62 1,340 $21.61 / ft 2 58 116 2,223
G-7 3 1479 247 493 3 95 285 7,971 251-ton max. 12 58 696 13,335
H-7 3 1479 247 493 3 95 285 7,971 allow. load: 12 58 696 13,335
K-6 3 1484 247 495 3 95 285 7,971 177 12 58 696 13,335
B-7 3 1487 248 496 3 95 285 7,971 13-3/8" 0.480 12 58 696 13,335
B-6 3 1507 251 502 3 95 285 7,971 feet: 12 58 696 13,335
C-8 3 1508 251 503 3 95 285 7,971 16,815 12 58 696 13,335
R1-5.9 3 1510 252 503 4 95 380 10,629 12 58 696 13,335
K-7 3 1529 255 510 4 95 380 10,629 13 58 754 14,447
C-4 3 1874 312 625 4 95 380 10,629 251-ton max. 15 58 870 16,669
F-6 3 1879 313 626 4 95 380 10,629 allow. load: 15 58 870 16,669
J-6 3 1942 324 647 4 95 380 10,629 125 16 58 928 17,780
J-4 3 1995 333 665 4 95 380 10,629 13-3/8" 0.480 16 58 928 17,780
Q-9 3 2003 334 668 4 95 380 10,629 feet: 16 58 928 17,780
R-9 3 2003 334 668 4 95 380 10,629 11,875 16 58 928 17,780
448 481 42,380 $1,157,416 1,560 90,480 $1,733,597
$576,181 39
Pile Support Costs – WKG2 Projects
22
Pile Support Cost, dollars per allowable ton
20
18
y = 90.662x -0.402
16 R2 = 0.712
14
12
10
8
40 60 80 100 120 140 160 180 200 220 240 260
Allowable Pile Load, tons (safety factor = 2.0) 40
First Place Condominiums
41
Optimum Allowable Pile Load Histogram
First Place Condominiums
Optimum (Minimum) Required Number of Piles
30
129
72
25
54
20
108
15
42
50
10
125
36
215
5
0
30 50 70 90 110 130 150 170 190 210
Allowable Pile Load, tons 42
First Place Condominiums - Proposed
Designs
Allowable Number Estimated
Design Load, tons of Piles Footage
43
Optimum Allowable Pile Load Histogram
First Place Condominiums
Optimum (Minimum) Required Number of Piles
30
129
72
25
54
20
108
15
42
50
10
125
36
215
5
0
30 50 70 90 110 130 150 170 190 210
Allowable Pile Load, tons 44
First Place Condominiums - Proposed
Designs
Allowable Number Estimated
Design Load, tons of Piles Footage
SAVE: 25 1,540
$34,250 + cap costs
on $346,500 worth of piles
45
First Place Condominiums - Proposed
Designs
Allowable Number Estimated
Design Load, tons of Piles Footage
46
Optimum Allowable Pile Load Histogram
First Place Condominiums
Optimum (Minimum) Required Number of Piles
30
129
72
25
54
20
108
15
42
50
10
125
36
215
5
0
30 50 70 90 110 130 150 170 190 210
Allowable Pile Load, tons 47
72-ton 100-ton
allowable allowable
49
Conclusions
• Consider using higher-capacity piles (when
building loads warrant)
- Lower pile support cost
- Lower cap support cost
• Consider matching (optimizing) allowable pile
loads to column loads
- Lower column support cost
• Evaluate design options/alternatives using
actual column loads and allowable pile load
histogram
• All should result in more-cost-effective
driven pile foundations
50
Questions / Comments?
51