Beruflich Dokumente
Kultur Dokumente
• All oil from wells should be treated and the treated oil should be stored at the storage tanks,
associated gas will be flared.
• List of valves to be overridden in order to keep GTG & oil train in stable operation during
the execution of the ESD cabinets works had been sent to ABB (see attached).
• In case of any failure of power generation, find out the attached draft showing the diverting
& re-diverting procedure of oil wells to the storage tank during TSD2018 (Black Out scenario).
• Cold box blind plan was reviewed and approved based on BNT, SOW (See attached).
• Production Loss during total SD 20000bbl/d NGL, 10000 bbl/d condensate and 414
MMSCF/D
• Production Loss during partial SD 10000bbl/d NGL, 4500 bbl/d condensate5+ AND 215
MMSCF/D
SD 2018
GENERAL PRESENTATION
• The 2018 Shutdown of Wafa Plant was planned to be attended tentatively
between 2nd of April and 13th of April 2018. SD will begin with Total SD for 7
days in parallel with Partial SD for 12 days, anticipating the following
scenario(as per Master Plan):
2nd – 8th of April - Total Shutdown - Project activities, Slug
Catcher, Export Gas / Off Gas, Gas Train 1
• The molecular sieves replacement for the Gas Train 1 & 2 dryers is
conditioned by the arrival of Control Seal valves spare parts before the start
of the Total Shutdown.
• Flare activities will follow after SD 2018 completion. Start first with Flare A
repair and replaced new diverter and then flare B replacement of HP an LP
flare tips.
……………………………………………………………………………………
Total SD: 7 days (Total of 410 items) – Project Activities, Slug Catcher, Export Gas /
Off Gas, Gas Train 1
• 09 Vessels Inspection (including 3 Gas Dryers)
• 14 Control Seal Valves Tr. 1
• 01 PSVs in Tr. 1
• 12 PSVs in Off Gas
• 12 Valves
• 04 Electrical PMs and Cos
• 339 Instrument PMs
• 15 IAS PMs& Cos
• 04 Project Activities performed by BONATTI
SD 2018
SCOPE OF WORK
103 66 58 60 287
• Some of the additional resources will be mobilized earlier in order to start
the preparatory activities prior to the beginning of the actual SD period; the
earlier mobilization of a certain number of personnel is also required to get
the personnel familiar with the Plant and HSE/Maintenance procedures.
SD 2018
MANPOWER – ORGANIZATIONAL CHART
Shutdown 2018 Organizational Chart rev.2 24 / hours
SD 2018
The number of Production Manpower require during 2018 shutdown as followings:
SD 2018
DETAILED SOW
000. SD-2018-SoW - FROZEN
Total SD 2018 Items List for 7 days Partial SD 2018 for 14 Days
Off Catche
1 1 10300VA001 - Inlet Gas Slug Catcher KO Drum 65T
Filters Slug
2 2 20130VA001 - Gas Slug Catcher Liquid Holder N/A Slug Catcher
1 1 20130VA002 - Gas Slug Catcher Liquid Holder
Train 1 Gas r
3 3 10361CL001A - Off Gas Compressor Filter Gas Train 2
Vessels
4 4 10361CL001B - Off Gas Compressor Filter 2 2 12340HH001 - Cold Box Replacement 250T
dryes
5 5 11310VK001A - Gas Dryer A 65T 3 3 12310VK001A - Gas Dryer A 65T
dryes
6 6 11310VK001B - Gas Dryer B 65T
Gas
7 7 11310VK001C - Gas Dryer C 65T
Train 2
4 4 12310VK001B - Gas Dryer B 65T
ai
1
Tr
n
8 8 11310FA001 GAS HEATER 65T
Gas
5 5 12310VK001C - Gas Dryer C 65T
9 1 11310UV011 - 24"x20" RAW GAS TO VK001 A (P2) 180T
10 2 11310UV013 - 24"x20" TREATED GAS FROM VK001 A (P3) 180T 6 6 12310HA001 - Gas Gas Exchanger Gas Train 2 90T
11 3 11310UV021 - 24"x20" RAW GAS TO VK001 B (P1) 180T 7 7 12310FA001 Gas regeneration Heater Gas Train 2 NA
Vessels
8 8 12340HA002 - NGL Cooler FORCKLIFT
Control Seal valves
AI
35 13 11330PSV922 - 1"X2" Raw Gas from CL001B 27 10 12310UV025 - 10"x8" RAW GAS FROM VK001 C (P2) 180T
36 1 10300SDV004A - 30" SDV Ras Gas from VA001: To replace the valve 180T 28 11 12310UV028 - 10"x8" TREATED GAS FROM FA001 (P3) 180T
Valves Slug Catcher
37 2 20130RB018B - 8" Ball Valve Downstream UV005: To replace the valve 90T 29 12 12310UV034 - 10"x8" TREATED GAS FROM FA001 (P2) 180T
Valves Replacement and repair
38 3 20130RB024B - 8" Ball Valve Downstream UV007: To replace the valve 90T 30 13 12310UV041 - 8"x6" Treated Gas to VK001A/B/C (P3) 180T
39 4 20130RB103B - 6" Ball Valve Upstream PSV914B: To replace the valve 90T
31 14 12310UV042 - 8"x6" Treated Gas to FA001 (P3) 180T
40 5 20130RB103C - 6" Ball Valve Upstream PSV914B: To replace the valve 90T
41 6 10362SDV096A - 26" SDV Sales Gas to Pipeline: To replace the valve 90T 32 1 12310HV201 (MOV001) - 20" MOV Treated Gas to CL001A - To replace the valve 90T
42 7 20130HV215 (MOV011) - 16" MOV Raw Gas to VR006: To replace the valve 65T
44 9 11340RB055F - 18" Ball Valve Upstream PV023A: To replace the valve 180T
Valves Train 2
34 3 12310HV203 (MOV003) - 20" MOV Treated Gas to CL001B - To repair the valve 90T
45 10 11340RB055G - 20" Ball Valve Downstream PV023A: To replace the valve 180T
46 11 11340RB077A - 20" Ball Valve Upstream SDV002A: To replace the valve FORCKLIFT 35 4 12330HV203 (MOV023) - 20" MOV Raw Gas to CL001B: To replace the valve 90T
47 12 10300SDV009 - 30" SDV Raw Gas to VA001: To replace the valve SG1 180T
36 5 12330HV204 (MOV024) - 20" MOV Raw Gas from CL001B: To replace the valve 90T
No Total SD electrical/Instrumentation/ IAS items Total Items 37 6 12340PV023A - 12" PV of ML001: To repair the valve 90T
1 Electrical PMs and Cos 4
2 Various Instrument PMs Stroke testing of various valves 339 38 7 12340RB055B - 20" Ball Valve PV023A Downstream: To repair the valve 90T
3 Various IAS PMs& Cos 16
Recap
Recap Table
Table Partial
Total SD2018
SD2018 items
items
REFERENCE SNAPSHOTS
• In the following slides have been displayed for further reference
snapshots subjecting the general view & activities carried-on during the
previous shutdowns in Wafa Plant for some of the main equipment listed
in 2018 SD Scope of Work or for other equipment similar to the afore
mentioned ones.
SD 2018
AREAS OF CONCERN
- AUTOMATION ABB ARRIVAL
ESD Override – In order to prevent Total Black out, 107 valves needs to be overridden,
procedure not yet received from Engineering.
Contractor expected on Plant on 23rd of March.
- MATERIAL ARRIVAL - CS Valves-
1. 4 flange coupling and 4 protection tubes: on 14-3-18 finalizing customs clearance,
should be in Wafa in the next coming days – arrived 27th March.
2. 4 actuators 10’’x 8’’- waiting shipment to Abusita Terminal.
3. 4 actuators 24’’x20” are still in Italy, to be shipped on March 20 , 2 of the a.m. 4
actuators will not be ready on the 15th but supposedly on the 21st / 22nd March.
END OF PRESENTATION