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“control loop”
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Can’t control the plant with 1000’s of simple controllers!
Multi-loop
Controller
Direct I/O Module
Supervisory
Controller
Multi-loop
Controller
Direct I/O Module
Supervisory Operator
Controller Stations
Engineering
Station
Multi-loop
Controller
Direct I/O Module
Supervisory Operator
System Stations
Server Controller
Engineering
Station
Multi-loop
Controller
Direct I/O Module
Control Network
Multi-loop
Controller
Direct I/O Module
Remote
Server
Control Network
Multi-loop
Controller
Direct I/O Module
Remote
Server
Control Network
Multi-loop
Controller
Direct I/O Module
Remote
Server
Control Network
Multi-loop
Controller
Direct I/O Module
• Performance
• Determinism
• Fault tolerance
Other Industrial Devices
• Security
Remote
Server
Control Network
Multi-loop
Controller
Direct I/O Module
• Performance
• Determinism
• Fault tolerance
Other Industrial Devices
• Security
Remote
Server
Control Network
Multi-loop
Controller
Direct I/O Module
• Performance
• Determinism
• Fault tolerance
Other Industrial Devices
• Security
Remote
Server
FTE
Multi-loop
Controller
Direct I/O Module
• Performance
• Determinism
• Fault tolerance
Other Industrial Devices
• Security
.
What is FTE?
An FTE network has redundant switches and cables.
– Topology: 2 parallel trees joined at the top to form one network.
– An FTE node connects to both trees.
– An Ethernet node (non-FTE) connects to either tree.
A tree B tree
Switches
FTE FTE
Ethernet FTE Ethernet
FTE
A tree B tree
Switches
FTE FTE
Ethernet FTE Ethernet
FTE
A tree B tree
Switches
FTE FTE
Ethernet FTE Ethernet
FTE
A tree B tree
Switches
FTE FTE
Ethernet FTE Ethernet
FTE
A-A
A tree B tree
Switches
FTE FTE
Ethernet FTE Ethernet
FTE
A-B
A tree B tree
Switches
FTE FTE
Ethernet FTE Ethernet
FTE
B-B
A tree B tree
Switches
FTE FTE
Ethernet FTE Ethernet
FTE
B-A
A tree B tree
Switches
FTE FTE
Ethernet FTE Ethernet
FTE
Layer 3 Switch
Management
Level 3
Station Station Station Station Station Station
Operation
Level 2 Switch A Switch B
Control
Level 1
This diagram shows levels of the plant automation system (level 0 – field devices – is not shown).
FTE is the Experion PKS network for the control and operation levels (1 and 2 ).
Layer 3 Switch
Management
Level 3 Firewall hides all but servers
Station Station Station Station Station Station
Operation
Level 2 Switch A Switch B
Control
Level 1
Firewall hides/secures Level 2 and Level 1-- Only L2 PKS Servers are visible
PKS server on L3 consolidates and makes available L2 data / alarms for applications via DSA
Layer 3 Switch
Management
Level 3 Firewall hides all but servers
Station Station Station Station Station Station
PKS Server
L1 & L2: Broadcast,
ACE
Multicast, Unicast Storm Suppression
PKS Server ACE
Firewall hides/secures Level 2 and Level 1-- Only L2 PKS Servers are visible
PKS server on L3 consolidates and makes available L2 data / alarms for applications via DSA
FTE switches provide:
Port Filtering between L2 and L1 to allow only CDA and FTE messages for control
L2 bandwidth allocation to ensure that L2 supervisory traffic is not disrupted
L1 bandwidth allocation to ensure that L1 control is not disrupted
Broadcast, Multicast, Unicast storm suppression to maximize FTE network availability
FTE 39 Confidential and Proprietary
TOPICS
Honeywell Process Solutions are based on “process control”.
What is “process control”?
What is a “Distributed Control System (DCS)”?
What is Fault Tolerant Ethernet (FTE)?
How does FTE work?
How is FTE implemented?
Experion
Stations
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Engineering
Tools
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FTE
Cluster
Switches
Cluster
Switches
.
Fault Tolerant Ethernet (FTE)-----
FTE is the control network of Experion PKS.
– Analogous to TPS LCN/UCN and PlantScape ControlNet.
Dedicated to the control mission
– Fault-tolerant
– Fast response
– Deterministic
– Secure
Not an IT network, but leverages IT technology to lower cost of:
– FTE network infrastructure
– Connection to IT networks
– Connection to 3rd party Ethernet devices
– Maintenance and support
.
Cisco products in FTE
Products being qualified for R200
– 2950G-24
– 2950G-48
– 3550-12G
– GigaStack GBIC
– 1000BASE-T GBIC
– 1000BASE-SX GBIC
– 1000BASE-LX GBIC
– 1000BASE-ZX GBIC
Potential additional products for qualification or certification
– 3550-24-FX
– 2955C-12
– Other 2950 models with Enhanced Image