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Erection
WAC 296-155-701 through -724
The Standard
On the web
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3
Why the new rules??
•OSHA studies of 673 fatalities among
ironworkers highlighted common
hazards
•Deaths were largely preventable by
engineering & regulatory changes
4
= Outline
-703 - Site layout, site specific erection plan &
construction sequence
-704 - Hoisting & rigging
-706 - Structural steel assembly details
-707 - Column anchorage
-708 - Beams & columns
-709 - Open web steel joists
-711 - Systems engineered metal buildings
-714 - Falling object protection
-716 - Fall protection
-717 - Training
5
Site layout, site-specific erection
plan & construction sequence
•Controlling contractor
must provide written
notification that
concrete has attained
– 75% of design strength, or
– Sufficient strength to
support the loads
6
Site layout, site-specific erection
plan & construction sequence
•Controlling
contractor must
ensure that
adequate access
roads are provided
and maintained
Photo courtesy of National Ironworkers & Employers Apprenticeship
Training and Journeyman Upgrading Fund. All rights reserved.
7
Site layout, site-specific erection
plan & construction sequence
Controlling
contractor must
ensure that a suitable
space is provided for
–storage of materials and
–safe operation of
hoisting operations
8
Site layout, site-specific erection
plan & construction sequence
All hoisting
operations must be
preplanned to ensure
all “working under
loads” requirements
are met
9
Site layout, site-specific erection
plan & construction sequence
•A site-specific erection
Example
plan may be
developed to provide
alternate means to
protect employees
•Appendix A contains
guidelines App
10
A
Site layout, site-specific erection
plan & construction sequence
12
Next Section
Hoisting & Rigging
•The new section
(WAC 296-155-704)
and
•WAC 296-155-525
& -526
Both apply to Photo courtesy of National Ironworkers & Employers Apprenticeship
hoisting and rigging Training and Journeyman Upgrading Fund. All rights reserved.
14
Hoisting & Rigging
Crane preshift visual inspection
must be visually inspected by a
competent person
•rule gives inspection minimums
•deficiencies must be evaluated
immediately
•equipment posing a hazard must Photo courtesy of National Ironworkers &
Employers Apprenticeship Training and
Journeyman Upgrading Fund. All rights reserved.
be placed out of service
•operator has authority to stop and
refuse any loads until safety is
assured 15
Hoisting & Rigging
•A qualified rigger must inspect the
rigging prior to each shift
20
Hoisting & Rigging
Multiple lift rigging procedure
only when:
– a multiple lift rigging
assembly is used
– specifically within
manufacturer’s
specifications & limitations
– maximum of 5 members
hoisted per lift
– only beams & similar
structural members are
lifted
– only trained employees
involved 21
Photo courtesy of National Ironworkers & Employers Apprenticeship
Training and Journeyman Upgrading Fund. All rights reserved.
Hoisting & Rigging
Multiple lift rigging procedure
– Bundles of decking
are NOT
appropriate for
multiple lift.
– Even though metal
decking meets the
definition of structural
members
22
Hoisting & Rigging
Multiple lift rigging procedure
•Components of the multiple lift
rigging assembly must be specifically
designed and assembled with a
maximum capacity for total assembly
and for each individual attachment
point.
•Based on manufacturer’s
specifications with a 5 to 1 safety
factor on all components 23
Hoisting & Rigging
Multiple lift rigging procedure
Total load must not exceed
•rated capacity as specified in the
hoisting equipment load charts and
•rigging capacity specified in the
rigging-rating charts
24
Hoisting & Rigging
Multiple lift rigging procedure
Controlled load
lowering must be
TOC
used whenever the
load is over the
connectors 25
Next Section
Structural Steel Assembly
Structural stability maintained at all times
during the erection process
Multistory structures
have permanent floors
installed as the
erection of structural
members progresses
•Within 8 floors of the
concrete, or
Photo courtesy of National Ironworkers & Employers
26
Apprenticeship Training and Journeyman Upgrading Fund.
All rights reserved.
Structural Steel Assembly
Structural stability maintained at all times
during the erection process
Elimination of
tripping hazards:
•no shear connectors or
other similar devices
…until after
walking/working
surface has been
installed.
Photo courtesy of National Ironworkers & Employers
28
Apprenticeship Training and Journeyman Upgrading Fund.
All rights reserved.
Structural Steel Assembly
Plumbing up
When deemed
necessary by a
competent person:
Plumbing up
equipment must be
installed in
conjunction with the
steel erection process
to ensure stability of
Photo courtesy of National Ironworkers & Employers
the structure. Apprenticeship Training and Journeyman Upgrading
Fund. All rights reserved.
29
Structural Steel Assembly
Plumbing up
30
Structural Steel Assembly
Plumbing up
31
Structural Steel Assembly
Metal decking
33
Photo courtesy of National Ironworkers & Employers Apprenticeship
Training and Journeyman Upgrading Fund. All rights reserved.
Structural Steel Assembly
Metal decking
Photo courtesy of National Ironworkers & Employers Apprenticeship Training and Journeyman Upgrading Fund. All rights reserved.
35
Structural Steel Assembly
Metal decking
During installation,
metal decking must
be laid tightly &
immediately secured
to prevent movement
37
Structural Steel Assembly
Metal decking
During installation,
metal decking
panels must be
placed to ensure
full support by
structural members
38
Structural Steel Assembly
Metal decking
Derrick floors
must be fully
decked or planked
& connections
completed
39
Structural Steel Assembly
Metal decking
Temporary loads
placed on derrick
floors must be
distributed over the
underlying support
to prevent local TOC
overloading
40
Next Section
Column anchorage
Insufficient column
anchorage is a
primary cause of
column failure and
a large contributor
to fatalities among
Photo courtesy of National Ironworkers & Employers Apprenticeship
41
Column anchorage
Erection Stability
42
Column anchorage
Erection Stability
All columns* must be
anchored by a minimum of
four anchor bolts
all anchor rod
assemblies must meet
strength criteria
listed in the rule
43
Column anchorage
Erection Stability
Columns must be
•set on level, finished
floors
•pregrouted leveling
plates
•leveling nuts, or
•shim packs
Photo courtesy of National Ironworkers & Employers Apprenticeship
Training and Journeyman Upgrading Fund. All rights reserved.
45
Column anchorage
Erection Stability
46
Column anchorage
Anchor rods (bolts)
47
Column anchorage
Anchor rods (bolts)
48
Next Section
Beams & Columns
Final placing of solid web structural
members
49
Beams & Columns
Final placing of solid web structural
members
51
Beams & Columns
Diagonal bracing
Solid web
structural
members used as
diagonal bracing
must be secured
by at least one
bolt per
connection
Wrench tight or
equivalent 52
Beams & Columns
Double connections at columns and/or
beam webs over a column
Exception 53
Beams & Columns
Column splices
57
Beams & Columns
Perimeter columns
58
Beams & Columns
Perimeter columns
TOC
59
Next Section
Open Web Steel Joists
“Open web
steel joists must
be secured
before releasing
the load.”
Photo courtesy of National Ironworkers & Employers Apprenticeship
Training and Journeyman Upgrading Fund. All rights reserved.
60
Open Web Steel Joists
Landing and placing loads
61
Photo courtesy of National Ironworkers & Employers Apprenticeship
Training and Journeyman Upgrading Fund. All rights reserved.
Systems-Engineered Metal
Buildings
“Package Building”
63
Next Section
Falling Object Protection
All materials,
equipment, & tools
which are not in use
while aloft must be
secured against
accidental
displacement
64
Falling Object Protection
65
Next Section
Fall Protection
•Must be in accordance
with WAC 296-155,
– Part C-1 &
– Part K
TOC
66
Next Section
Training
TOC
67
End
• Photos courtesy of Pacific Northwest Ironworkers and
Employers Apprenticeship and Training Committee -86
• Very special thanks to Douglas Smith and Kevin
McGee
• And thanks also to Jerry Rowland, Corona Steel and
Ironworkers Local #86 68
Navigational Symbols Used in
this Presentation
• Return to the program, usually from “additional information”
70
links back to
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Section
-703
Section
Outline -704
Section
-705
72
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“Steel erection must be Clicking here or
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Course Section Section –704 Web Page
List -704 on the Web
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Navigation – Part II
Section
-704
Section –704
on the Web
Outline
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