FASTENERS

Teknik Kendaraan Ringan

Semester 1st Class X
Dasar Kompetensi Kejuruan
SK-KD 5TH
DIAGRAM ALUR PENCAPAIAN KOMPETENSI
The Nuts and bolts we all use

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SYSTEMS OF THREAD MEASUREMENT

ENGLISH SYSTEM
System of thread measurement uses a fractional system to determine thread
diameter when 1/4” or larger.
Each diameter increases by 1/16” up to about 1/2”
Thread diameters of 1/4”, 5/16”, 3/8”, 7/16” 1/2” are most commonly used

ENGLISH SYSTEM
These diameters are the
most commonly used.

1/4 5/16 3/8 7/16 1/2

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SYSTEMS OF THREAD MEASUREMENT

METRIC FASTENERS
 SIMILAR TO ENGLISH SYSTEM
 THREAD DIAMETER IS
EXPRESSED IN MILLIMETERS
(mm)
 THREAD TYPE IS DIFFERENT
 THREAD SIZE IS DETERMINED BY
MEASURING THE DISTANCE IN
MILLIMETERS FROM CREST OF
ONE THREAD TO CREST OF NEXT
ONE.
 Example 1.00, 1.25, AND 1.50

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Thread Designations for Metric
 To write out Thread
Metric Recommended Bolt Torque
designations for
Metric bolts first
you give the
Diameter then the Recommended
Torque (N*m)
Thread Pitch then Diameter
Class
the Length. Only Class 8.8
10.9
this time it should 5 7 9
be in millimeters 6 12 16

 D X TPI X L 8 30 40
10 55 75
 M12 X 1.50 X 60
12 100 135
 You can always add 14 160 215
the Class (grade) 16 245 335
of the bolt. Such 20 480 650
as 4.8, 8.8, 10.8

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STUD STRENGTH

STUD REMOVAL

One way is to jam two nuts together

and then put the Wrench on the
inside one and turn it out.
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How to measure a bolt

A. Pitch C. Diameter D. Thread length E. Screw length

F. Threads per inch G. Head size
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THREAD PITCH

Thread pitch gauge

 From 0-1 shows

that you have 7
TPI Threads per
inch. (US
standard)  Used to find how many threads
 Metric you in an inch
measure the pitch,  come in metric and standard
from top of thread
 Screw pitch gauge common name
to top of thread
of this
like # A

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 Thread Designations

 To write out Thread

designations for US
bolts first you give the
Diameter then the
Thread Pitch then the
Length
 D X TPI X L
 ½ X 13 X 2 ½
 Take a bolt and give me
the Thread designations
for it.
 You can always add the
grade of the bolt. Such
as grade 5

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 Thread Designations

 Next we
measure the
Thread Pitch.
 D X TPI
 ½ X 13

 Then we measure the Length.

 D X TPI X L
 ½ X 13 X 2 ½

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Thread Designations for Metric

 To write out Thread designations

for Metric bolts first you give the
Diameter then the Thread Pitch
then the Length. Only this time it
should be in millimeters
 D X TPI X L
 M12 X 1.50 X 60
 You can always add the Class
(grade) of the bolt. Such as 4.8,
8.8, 10.8

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SPECIAL FASTENERS
Bolts

Eye Bolts
This is a normal
Hex Head Cap Screw
with a flat washer and
hex nut.

Eye Nuts

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WASHERS

Washer is ……………
…………………………..

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LOCK WASHERS

Internal Tooth
lock washer
Countersunk External Tooth
lock washer
Split
Lock washer

SAE Fender Washer

Flat USS
washer Flat
washer

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Nuts

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Socket Head fasteners

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Machine Screws

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Tips

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Drywall

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Rivets, Pins & Clips

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 Name the different clips

External snap ring Thin or Jam nut Pal nut

Grease
Zerk
Speed
nuts Lock
nut Cotter
Pin
Internal snap ring Set Screw

Stud
Blind Rivets

Wing Nut E-Clip

Split or Roll Pin Hitch pin clip
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Thread lockers
 Anaerobic cures after the components are
put together
 Locks Bolts & Studs against Vibration
loosening
 Four colors
 Use on screws up to ¼ - Purple
 # 242 Able to Remove ¼ to 3/4" Bolts -
Blue
 # 271 High Strength Hard to Remove
3/8 to 1" - Red
 # 290 Wicking Grade for Preassembled
Parts - Green
 # could be different due to size of bottle
 Clean and dry all parts removing dirt, oil,
grease and/or any foreign material

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 BOLT PAINTING

 Many cars left the factory with painted bolts,

nuts and other assorted fasteners.
 The problem for the garage restorer is that
these freshly repainted pieces chip and mar
easily.
 So do what the factory did: Bake the paint on.
An old toaster oven is perfect for this task--
just set the oven to 325 degrees and let the
parts bake for a half-hour.
 This process sometimes changes the color of
paints

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BIBLIOGRAPHY:

PHS AUTO

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Thanks very much

Presented by Aloysius Sudibyo

SMK Negeri 1 Magelang