NEW CONCEPT BFG/COG UTILIZATION SCHEME

NG to Mix (NG + COG) to RHF HSM

HSM - Caloric Value = 6600 kcal/m3
Natural Gas - 17152 - 28850 NCMH
NCMH - Pressure = 3.5 – 4.2 Bar (abs)
COG to HSM Mix (NG+COG) (Manual and Simulation Calculation
- 11720 By Ristek Team)
NCMH
COG Gas - 4000 Boiler #1 existing
11700 kcal/m3 Cap. Design : 22
TPH
NCMH
NG to
Boiler
- 1780
Natural Gas NCMH

BF Gas
32600 Boiler #2 ex DR
BFG to Boiler Plant
NCMH) - Caloric Value = 700 Cap. Design : 35
Advantages : kcal/m3 TPH
1. Simple control system on ejector to - 32600 NCMH
accommodate furnace operation
2. All of Waste Gas Completely Utilized
3. Mixing Gas Pressure meet with RHF HSM
Pressure Requirement
(No need Booster Compressor)
4. Design burner using separate feeding gas (NG CRM
+BFG) to maintain fluctuation of composition PLANT
feeding gas, meanwhile keeping constant heat
liberation
5. Optimum design, reduce scope of work and cost
 RECOMMENDED BURNER BOIL

NG = 10 – 100% Typical Flame

BF Gas = 0 - 90%

Natural Gas BF Gas

Existing Design Normal Operation Range Burner Performance

(NCMH) (NCMH) (NCMH)
BURNER BOILER
FUEL GAS 0% BFG, 100% NG 60.4 %BFG &39.6
CRM PLANT 0-90% BFG, 10 – 100% NG
(CV = 8400 %NG
(CV = 770 – 8400 kcal/m3)
kcal/m3) (CV = 1100 kcal/m3)
1 Unit Boiler Ex-DRP Natural Gas 2,700 1,070 270 – 2,700
(1 x 27 MW) BF Gas - 19,560 0 – 29,160
1 Unit Boiler CRM Natural Gas 1,800 713 180 – 1,800
(2 x 9 MW) BF Gas - 13,040 0 – 19,440