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National Bridge Inspection Program
IPC is a Professional Services
Nondestructive Testing and robotic Transportation
engineering company specializing Infrastructure Inspections
in Transportation and Infrastructure
Condition Assessments.
Infrastructure
Assessments
National Bridge Inspection Program
Why?
1967 –Silver Bridge collapse (fracture of an eyebar at a pin
connection)
1968 –National bridge inspection (NBI) program initiated (requiring
regular and periodic inspections)
1971 –National bridge inspection standards (NBIS) adopted
(prescribe how, with what frequency, and by whom bridge
inspections must be completed)
1987 –Schoharie Creek collapse (scour)
2007 –Minnesota I-35W collapse (undersized gusset plate design)
2018 –Florida International University –Still under investigation.
National Bridge Inspection Standard
How?
Visual assessment & Robotic Quantitative Inspection services
Collection of 116 standard NBI fields of data collected
75 supplemental state data fields
When ?
Every 24 months unless otherwise warranted by conditions
For non-NBI structures, inspected at least every 36 months
For Structurally deficient bridges every year.
Who?
Qualified and trained inspectors each having a minimum of 5 years bridge inspection experience
Comprehensive two-week inspector training course
Fracture critical inspection course
Inspection Terms
Bridges are considered STRUCTURALLY DEFICIENT if significant load-
carrying elements are found to be in poor or worse condition due to
deterioration and/or damage, or the adequacy of the waterway
opening provided is determined to be extremely insufficient. The
fact that a bridge is structurally deficient does not immediately
imply that it is likely to collapse or that it is unsafe.
In-Depth
A close-up inspection of one or more members to identify deficiencies
Robotic Inspections
Robotic NDT inspections should be used at each stage to facilitate faster, better data collection.
Special
An inspection scheduled at the discretion of the inspector used to monitor a known or suspected
deficiency
National Bridge
Inspection
Ratings
Condition ratings as applied to the following:
Deck
Directly carries traffic
Superstructure
Supports the deck and connects one
substructure element to another
Substructure
Supports the superstructure and distributes
all bridge loads to below ground bridge
footings
Culvert
A pipe or small structure used for
drainage under a highway or railroad
National Bridge Inspection Rating
Appraisal ratings
Waterway adequacy (frequency of overtopping)
Structural evaluation (load rating)
Approach roadway alignment
Deck geometry (roadway width)
Under clearances (vertical and lateral)
NBI Condition
Ratings (Scale
9 to 0)
9 – Excellent Condition
7 – Good Condition
*Some Minor Problems
6 – Satisfactory condition
*Structural elements
show some minor
deterioration
NBI Condition
Ratings (Scale 9 to 0)
5 –Fair condition
All primary structural
elements are sound but may have
minor section loss, cracking,
spalling or scour.
4 –Poor condition
Advanced section loss, deterioration or scour
3 - Serious condition
Loss of section, deterioration, spalling or scour
have seriously affected primary structural
components. Local failures are possible.
NBI Condition
Ratings (Scale 9 to 0)
2 –Critical condition
Advanced deterioration of primary structural
elements. Unless closely monitored it may be
necessary to close the bridge until corrective
action is taken
1 –“Imminent”failure condition
Major deterioration or section loss present in
critical structural components or obvious
vertical or horizontal movement affecting
structure stability. Bridge is closed to traffic but
corrective action may out back in light service.
0 - Failed condition
Out or service –beyond corrective action.
Inspection Service Offer
Tensile Load Suspender Drawbridge Structural RoboticWire High Mast Light Pole
Cable Inspections Health Monitoring Rope Inspections Repair Robot
Highlighted Service
TendonScan ®
Robotic Post Tension Tendon Inspection
Magnetic Flux Leakage
Locates and Quantifies Loss of Metallic Area in External
PT Tendons Assessments.
Light weight, portable, wireless and battery operated.
Provides 4 categories of damage condition.
Identifies tendons for future monitoring or
replacement.
TendonScan ®
IPC’s MFL device accurately locates section loss and wire breakage.
Click To Play
Highlighted Service
BridgeScan®
Conducts approach
Locates voids under
slab deterioration
approach slab
assessment
Abutment water
Fill density assessment
under approach
intrusion
slabs assessment
through backwall
Inspections are
Identifies 12 performed by bridge
levels of inspectors and
reviewed by bridge
deterioration engineers
BridgeScan®
Deck Condition Assessments
Provides quantitative data to the Department of Transportation
Helps the DOT better allocate assets
Helps the Asset manager create an action plan for repairs!
Can provide budget for maintenance repairs.
Shows deterioration progression over time on subsequent inspections
Normal Delamination
Reinforcement and debonding
BridgeScan™
Deck Condition Assessments
More accurate
No lane closures
Eliminates need for than traditional
with daytime
boom trucks inspection
inspection
methods.
https://youtu.be/XnyZGQfg6nc
Highlighted Service
Laser Vibrometry
Complete Inspection of
Pole
Seams OLD METHOD
Mast Arms
Anchor Bolts
Foundation
Can lower Luminaries if required
Takes HD 360
Takes HD video Includes
degree video as
of the luminaries, ultrasonic testing
well as 24mp stills
bolts, etc. of anchor bolts
of abnormalities
https://youtu.be/0LmyEVRIpEM
High Mast Light Pole Inspection Service
https://youtu.be/0LmyEVRIpEM
Drone Inspection
Services
Hard To Reach
Inspection Locations
Utilizing Drones
High profile structures
Towers
Windmills
Project References
PROJECT
Inspection of suspender cables and Pins
CLIENT
AI Engineers
IPC ROLE
Special Assessment: 10 year detailed NDT inspection
Problem solved
Met 10 year inspection requirement
NY Thruway
Bridge Deck Deterioration Assessments
PROJECT
Inspection of Multiple Bridge Decks
CLIENT
New York State Thruway Authority
IPC ROLE
Special deterioration assessment to develop priority maintenance plan
Problem solved
Bridge repair prioritization based on deterioration analysis
Skyway Bridge
Cable Stay Inspection
PROJECT
Robotic Visual Inspection of Bridge Cable Stays
CLIENT
DBI Services
IPC ROLE
QC inspection of 9 Cable Stays following Traditional Inspection
Problem Solved
Identified surface condition anomalies that could not be detected from
ground based visual method.
Wando River Bridge
Post Tension Tendon Assessment
PROJECT
Tendon condition assessment
CLIENT
HDR Engineering
IPC ROLE
Condition assessment of Tendon to determine extent of corrosion due to
age of bridge
Problem Solved
Loose and failed tendons led to concern of condition of tendon system.
Bridge Accurate
Budgets
Enable transportation agencies to make very accurate budgetary
decisions
Inventory
System)
Extend Asset Extend service life of critical infrastructure assets
Life
Reduce
Closures and Allow for inspections to be conducted with minimal lane closures or
Use of heavy equipment
Equipment
Contact Information: