FUSION BABBITTING CO., INC.

Your Quality Bearing Vendor

“ We will work around your schedule 24-7.”

Milwaukee, Wisconsin

ISO 9001:2008 Certified

 FUSION’S HISTORY

• Started In 1988

• Over 40 Years Of Experience In

The Industry
• Repair and Manufacture of
Babbitt Bearings
 Fusion Babbitting Company
EASA Member

• The Electrical Apparatus Service Association, Inc.

(EASA) is an international trade organization of over
2,100 electromechanical sales and service firms in 58
countries. Through its many engineering and educational
programs, EASA provides members with a means of
keeping up to date on materials, equipment, and state-of-
the-art technology.
• “We encourage you to take advantages of the services
EASA provides” Mark McKindley
 QUALITY CONTROL

• “QUALITY IS OUR FIRST PRIORITY”

• Level II Ultra Sonic Testing
• Dye Penetrant Inspection
• Meg Testing
• Meet Or Exceed OEM Specs
• Original OEM Drawings Available
• ISO 9001:2008 Certified
 QUALITY CONTROL
• Level II Ultra Sonic
Testing

Ultra Sonic testing is done

1. After rough boring
2. At final inspection
 QUALITY CONTROL

• Dye Penetrant
Testing
 QUALITY CONTROL

• Meg Testing
 CERTIFIED BABBITT
• Fusion Analyzes All
Babbitt To Ensure The
Highest Quality

Standard Babbitt Specifications

BABBITT SPEC. NO. TIN % COPPER % ANTIMONY % LEAD % ARSENIC %
ASTM B23-49 GR.1 90-92 4-5 4-5 .35 max .10 max
ASTM B23-49 GR.2 88-90 3-4 7-8 .35 max .10 max
ASTM B23-49 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max
SAE 11 86-88 5-6 6-7 .35 max .10 max
SAE 12 88-90 3-4 7.25-7.50 .35 max .10 max
QQT-390 GR.2 88-90 3-4 7-8 .35 max .10 max
QQT-390 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max
ACM-3021 88-90 3-4 7-8 .05 max .01 max
ACM-3022 82.5-84.5 5-6 10-12 .50 max .10 max
 QUALITY OF BOND
• Fusion’s Babbitting
Procedures Ensures
The Highest Quality
Bond In The Industry
98-100%
• Mechanically And
Chemically
PURE TIN
 CENTRIFUGAL CASTING

• Fusion’s Capable Of
Spin Casting Up To
60” Outside Diameter
• 7000 lbs.
 Why? Centrifugal Casting
Spin-Cast

• Centrifugal casting forces molten babbitt against a spinning

bearing wall under relatively high pressure. This force combined
with a rapid water cooling, means the best bond and extended life
for your bearing.
• The process also ensures that the babbitt bearing surface is free
of impurities and imperfections.
• Fusion Babbitting will provide a bond certifications
• Level 2 UT Technicians @ Fusion
 STATIC POURING

• Years Of Experience
Working With
Babbitt Allows
Fusion To Keep A
Quality Bond Even
When Static Pouring
 STATIC POURING of Bearings

• IN STATIC POURING OF A TRUNION OR

HALF BEARING.
• MANDRELS ARE MANUFACTURED TO
THE PROPER RADIUS OF THE
BEARING. Fig. #1

Static poured bearings are UT tested

 MACHINING CAPABILITIES

• Fusion Is Capable
Of Machining To
Exact Tolerances On
All Types Of Parts

Forged blank to Finish Machined and Babbitted

GE Bearing.
MACHINING CAPABILITES
 INDUSTRIES SERVED
• Aluminum Mills
• Cement Plants
• Chemical Plants
• Crushed Stone
Producers
• Fossil Plants
• Hydro/Pump Storage
Plants
 INDUSTRIES SERVED

• Motor Repair Shops

• Nuclear Plants
• OEM’S
• Shipyards
• Steel Mills
• Paper Mills
 ROLL GRINDER BEARING FOR REPAIR

• HD 425 GRINDER • LOWER BEARING

 FIELDS OF APPLICATION
• Compressors
• Excavating Equipment
• Fans-Blowers
• Large Electric
Equipment
• Mining Equipment
• Pumps Rolling Mills
• Generators-Turbines
 APPLICATIONS

• Babbitt Liners
• Exciter Bearings
• Fan Bearings
• Fan Motor Bearings
 APPLICATIONS

• Generator Bearings
• Hydro Guide Bearings
• Hydro Guide Shoes
• Electric Motor Bearings
• Pump Bearings
• Crosshead Shoes
 APPLICATIONS

• Oil Deflectors
• Pinion Stand Bearings
• Pump Bearings
• Tapered Land Thrust
Plates / Thrust Shoes
 APPLICATIONS

• Tilt Pad
(Journal/Thrust)
Bearings
• Trunion Bearings
• Turbine Bearings
• 3pc. Upper&Lower
Guide Bearings
 Insulation
• Fusion Is Capable Of
Bearing Shell Repair
With:
• FLAME ARC METAL
Spray
– Phenolic Tubing
(Insulation)
– CP 101
– Fiberglass Tape (Insulation)
– Nickel Plating
 Turbine Bearings
• Re babbitt ID & machine OD.
• Re machine spherical fit and blue check.
Metal Arc Spraying
Metal spray
Complete Rebuild

Re-babbitt, build up OD.

2 areas AND machine.
 CAPABILITIES

• Along With Rebuilding

Bearings; Fusion Also
Manufactures New
Bearings
• Reverse Engineering
Service (on site if needed)

RELIANCE CERAMIC BEARING

New Bearings
 Reverse Engineer and Improve

Casting bearing shell. Improved to Forging

bearing shell.
TAPERED LAND THRUST
PLATES (Inactive)
TAPERED LAND THRUST
PLATE (Active)
 Hydrogen Seal

• Re-Babbitt and Re-Machine

Random Pictures
Random Pictures New Hydro Bearing
Random Pictures (BOND)