Beruflich Dokumente
Kultur Dokumente
Scheduling
SCM 461
Dr. Ron Tibben-Lembke
Master Production
Schedule
Provides basis for:
– Making good use of manufacturing
resources
– Making customer delivery promises
– Resolving tradeoffs between sales and
manufacturing
– Attaining strategic objectives in the sales
and operations plan
What is “Master
Production Scheduling?”
Start with Aggregate plan
– (Aggregate Sales & Ops Plan)
– Output level designed to meet targets
Disaggregates
Converts into specific schedule for each
item
S&OP vs MPS
Figure 6.3 1 2 3 4 5 6 7 8 9 10 11 12
Forecast 5 5 5 5 5 5 15 15 15 15 15 15
Available (Ending) 25 30 35 40 45 50 45 40 35 30 25 20
MPS 10 10 10 10 10 10 10 10 10 10 10 10
On hand (starting) 20
Different sales forecast
Same total: 120 units, starts lower, goes
higher
Level production plan
Figure 6.4
1 2 3 4 5 6 7 8 9 10 11 12
Forecast 5 5 5 5 5 5 15 15 15 15 15 15
Available (Ending) 20 20 20 20 20 20 20 20 20 20 20 20
MPS 5 5 5 5 5 5 15 15 15 15 15 15
On hand (starting) 20
2 3 4 5 6 7 8 9 10 11 12 13
Forecast 10 10 10 10 10 15 15 15 15 15 15 15
Available (Ending) 0 -10 10 0 -10 -25 -10 -25 -10 -25 -10 -25
MPS 0 0 30 0 0 0 30 0 30 0 30 0
On hand (starting) 10
2 34 5 6 7 8 9 10 11 12 13
Forecast 10 10
10 10 10 10 15 15 15 15 15 15
Orders 10 52
Available (Ending) 30 20
10 30 20 10 25 10 25 10 25 10
ATP 23 30 30 30 30
MPS 30 0 0 30 0 0 30 0 30 0 30 0
On hand (starting) 10
2 34 5 6 7 8 9 10 11 12 13
Forecast 10 10
10 10 10 10 15 15 15 15 15 15
Orders 10 52
Available (Ending) 30 20
10 30 20 10 25 10 25 10 25 10
ATP 23 30 30 30 30
MPS 30 0 0 30 0 0 30 0 30 0 30 0
On hand (starting) 10
15 in week 3 – needs to come from ATP
in week 2.
ATP in 2 is 23, so it works
15 in week 3? OK
2 34 5 6 7 8 9 10 11 12 13
Forecast 10 10
10 10 10 10 15 15 15 15 15 15
Orders 10 202
Available (Ending) 30 100 20 10 0 15 0 15 0 15 0
ATP 8 30 30 30 30
MPS 30 0 0 30 0 0 30 0 30 0 30 0
On hand (starting) 10
Reduced ATP to 8, added 15 to “Orders”
Consider moving MPS from 5 to 4.
– Depends on marketing’s certainty about 4.
35 in week 6?
2 34 5 6 7 8 9 10 11 12 13
Forecast 10 10
10 10 10 10 15 15 15 15 15 15
Orders 10 202
Available (Ending) 30 100 20 10 0 15 0 15 0 15 0
ATP 8 30 30 30 30
MPS 30 0 0 30 0 0 30 0 30 0 30 0
On hand (starting) 10
drawing
1
Easier to understand
2
Simplifies calculations
3
4
Final Assembly Schedule
DQ: 1,3,5
Problems: 1,4,6,8