General Design and Construction

Requirements of RPH

Dr. Ir. Jamhari, M.Agr.Sc., IPM.

Dr. Ir. Setiyono, SU.
Dr. Ir. Endy Triyannanto, S.Pt., M.Eng., IPM.

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Slaughterhouse
 Slaughterhouse (RPH) is a building or complex with
certain design and requirements used as a place for
animal slaughter for public consumption.
 Ante-mortem inspection is health inspection for
animals before being slaughtered done by authorized
inspectors.
 Post-mortem inspection is health inspection of offal
and carcass after slaughter carried out by authorized
inspectors.

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Slaughterhouse
 Zoonosis is infectious disease which is naturally
transmissible from animals to human and vice versa.
 Veterinary Public Health (Kesmavet) is all things
related to animals and animal products which directly
or indirectly influence human health.

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Functions of Slaughterhouse
 As a service unit for public in providing safe, healthy,
whole, and halal meat
 As an place to carry out correct slaughter, which is in
accordance with veterinary public health, animal
welfare, and religious rules
 As a place to carry out animal inspection before
slaughter (ante-mortem inspection) as well as carcass
and offal inspection (post-mortem inspection) to
prevent the transmission of zoonotic diseases to
human;

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Functions of Slaughterhouse
 As a place to monitor and have surveillance of animal
diseases and zoonosis found during ante-mortem and
post-mortem inspections in order to prevent, control,
and eradicate infectious animal diseases and
zoonosis in the animals’ origin.

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Technical Requirements of
Slaughterhouse
 Location;
 Supporting infrastructure;
 Basic construction and design of building;
 Equipment.

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Requirements of Location
 Not located in areas which are flood-prone,
contaminated/polluted with smoke, smell, dust, and
other contaminants;
 Not causing any disruption or environmental pollution;
 Its location is lower than residential areas;
 Having sufficient clean water access for the activities
of slaughter, cleaning, and disinfection; not located
close to metal and chemical industries; having
adequate space for the development of RPH;

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Requirements of Location
 Being physically separated from the location of pig
slaughterhouse or separated with wall of at least 3
(three) meter height in order to prevent the traffic of
people, equipment, and products among
slaughterhouses.

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Structural Requirements
Foundation:
 The site shall be elevated to at least 800mm above the
adjacent ground. The fill material shall be compacted
thoroughly by rolling or pounding.
 Structural footing design shall conform to the existing
National Building Code.
Columns:
 Columns or other structural members located in areas
where product contact may occur shall be constructed
from, or sheathed in, durable, non-porous, easily
washable materials.

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Structural Requirements
Floors:
 Floor shall be non-slippery concrete finish, thus tiles
are not recommended for the slaughtering area.
 Elevation of stunning should be 0.90m from the
finished floor line (FFL), and dehiding, evisceration &
dispatch area should be 0.80m from the finished
ground line, respectively.
 The floor slope shall be at least three (3) degrees
towards open canal with stainless grating.

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Structural Requirements
Floors:
 Coving between floors to wall shall be provided with
diameter of 75 mm.
 Drainage canal shall not be located along the
equipment line.

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Structural Requirements
Walls:
 Internal wall surfaces shall be durable and easy to
clean, that is smooth-finish light color paint
 Wall partition between hog stunning area and cattle
bleeding area shall be at least 2.00 meters high.
 All wall tops and ledges shall slope at 45 degrees.
 It shall be coved at wall-to-wall junctions with a
minimum radius of 75mm.
 Use light color paint in the interior walls.

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Structural Requirements
Roof:
 The roof structure should be made of painted steel
trusses. Roof shall have monitor equipped with steel
louver and double-screened.
 Roofing materials should be made of galvanized steel
and other forms of steel sheeting with corrosion
resistant coatings.
 Clip edges of roofing onto concrete walls for climate
resiliency.
 Roof vents, when provided, shall be properly screened.

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Structural Requirements
Ceilings
 No ceiling required in the slaughtering area.
 Offices, toilets and entrance of workers should have
ceiling of at least 2.70m from the finish floor line.
 Roof eves shall be provided with ceiling for insect
proofing.
 Ceiling shall be made up of plywood or other
equivalent materials.

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Structural Requirements
Windows and Openings
 Windows at the stunning and bleeding area shall be
double-screened and shall be at least 0.6 m high and
0.40m from the bottom of roof beam
 Steel casement windows for offices shall be 1.20m
high x 1.60m width located at 0.90m above the
finished floor line. For sliding windows, provide steel
grills for security purposes.

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Structural Requirements
Windows and Openings
 Channel window in hogs slaughtering area to offal
room measures 0.60m wide x 0.60m high located at
0.70m from the finished floor line and shall be
provided with plastic curtains of 50-50 overlap.
 Channel window in cattle slaughtering area should be
0.80m wide x 0.60m high from the finished floor line to
allow the entry of paunch into the offal room and shall
be provided with plastic curtains of 50-50 overlap.

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Structural Requirements
Windows and Openings
 Channel window in cattle slaughtering area should be
0.60m wide x 0.60m high located along the lavatory of
the offal room for red offal and shall be provided with
plastic curtains of 50-50 overlap.
 Offal rooms shall be provided with windows for
ventilation purposes measuring 0.60m high located at
1.20m from the finish floor line
 Fixed clear tempered glass window in all offices such as
Meat Inspector’s office and/or Administrative Office is
required to view the slaughtering process.

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Structural Requirements
Doors and Jambs:
 Dispatch doorway shall be at least 1.5m wide
equipped with roll-up door.
 Doors shall be constructed of rust-resistant material
and fitted with screens.
 Dispatch doors, entrance doors, offal cleaning door
shall have a plastic curtain with 50-50 overlap.
 Yellow plastic curtains shall be used for doors and
windows facing exterior while white plastic curtains
shall be used indoor

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Structural Requirements
Doors and Jambs:
 Offices shall be provided with panel doors while
comfort rooms and locker rooms shall be provided
with PVC doors.
 Hinges shall be made of rust-resistant material
 Jambs shall be made of concrete.

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Structural Requirements
Drainage:
 Waste water drainage canal outside the slaughterhouse
building to the waste water facility shall be covered with
detachable concrete cover.
 Drainage canal inside the slaughterhouse working area
shall be 0.20m wide x 0.20m high on the average with
2% slope towards the waste water treatment facility and
should be coved.
 The catch basin shall be provided with detachable
corrosion-resistant strainer and shall be accessible to
daily cleaning.

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Structural Requirements
Drainage:
 The paunch contents shall be dispensed directly to
collection containers outside the slaughterhouse
building.
 Comfort rooms sewer line shall be separated from the
slaughtering sewer line.

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Structural Requirements
Water Supply:
 All water lines inside the slaughterhouse shall be of
galvanized pipe schedule 40.
 All water lines in the working area shall be installed
overhead and equipped with pressurized hose with
nozzle which is extended one foot above the finished
floor line.
 There shall be elevated stainless/food grade material
water tank with a capacity of 4000 liters.

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Structural Requirements
Water Supply:
 There shall be power wash at the holding pen for
cleaning purposes of trucks and another power wash
at the slaughtering area.
 The number of water nozzle in the slaughter floor shall
have a minimum of nine (9) nozzles.

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Functional Requirements
Holding pen
 Holding pen shall be provided with chute/raceway and
drovers walk directed to the stunning box/restrainer.
 Pens shall be made of masonry or metal construction
(1.2m H for hogs and 1.5m H for large animals).
 There shall be provision for separate pen for suspect
animals.
 There shall be provision for restraining chute for
pregnancy diagnosis.

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Functional Requirements
Holding pen
 There shall be provision for shower in every pen and
drinking nipple for cattle.
 Flooring shall maintain 2% slope towards drainage
canal.
 The finished floor line shall be 0.80m above the
finished ground line.
 Provide shower before entering the chute
 Unloading bays should be provided with ramp for
humane handling of live animals.

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Functional Requirements
 Gangway
 Stuninng area
 Killing box

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Functional Requirements
Inspection area:
 Inspection station area for carcass should be provided
after evisceration for hogs and after quartering for
large animal with an illumination of 540 lux (50 foot
candle) in inspection points.
 Hand dip/tool dip, hand washing facilities and water
outlets shall be provided in strategic location.
 Inspection table for offal with hanger shall be provided.
 Labeled condemned receptacle shall be provided for
condemned meat/offal.

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Functional Requirements
By-products room:
 By-products room shall be provided for temporary
storage of hides, feet, head and tail.
Gut Room:
 For white offal, a separate area shall be provided for
the emptying and cleaning.
 Illumination of 320 lux (30 foot candle) in all work
rooms shall be provided.

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Functional Requirements
Meat Hanging Area
 Meat Hanging Area shall be
Retained/Suspect Carcass Rail
 A Retain rail shall be provided for suspected
carcasses.
Dispatch area
 The dispatch area shall be adequate in space and
shall allow orderly and efficient loading of meat.
 Electronic weighing scale shall be provided.

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Functional Requirements
Toilet and Shower Room:
 The construction shall be smooth, hard impervious
materials such as glazed tile or smooth, troweled cement
plaster, with properly drained floors.
 There shall be provision of shower facilities and lavatories
Changing/Locker room:
 Changing/locker room shall be separated but accessible
directly with Wash rooms.
 Individual lockers shall be provided for employees
 All lockers shall be made of metal or wood.

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Functional Requirements
Inspector office:
 The minimum office space requirement shall be
5sq.meter for one inspector and 1.4sq.meter for each
additional inspector.
 There shall be provision for lockable cabinet and
adjoining toilet.
 There shall be provision for fixed glass window for
viewing.

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Functional Requirements
Administration office:
 The minimum office space requirement shall be 5sq.
meter for one office personnel and 1.40 sq. meters for
each additional personnel.
 There shall be provision for locker cabinet and
adjoining toilet.
 There shall be provision for fixed glass window for
viewing.

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Functional Requirements
Sanitation:
 Foot bath shall be provided before entering the working
area. Foot bath shall be 4-6 inches depth with plug and
drain.
 Hand-washing facilities (knee operated) shall be
provided along the workers entrance to the
slaughterhouse and offal cleaning rooms and shall be
capable of supplying water and directly drained.
Location shall be located where the personnel can
readily wash their hands and beside the footbath. Liquid
or other dispensable type of soap shall be provided

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Sanitation:
 Hand-dips utilizing an approved sanitizing agent with
rinsing facilities shall be provided.
 Boots washing facility area shall be provided with
faucets in both offal rooms and at the workers entrance
 Transport vehicles unloading cleaning area shall be
provided beside the holding pen with faucets.
 Wheel bath shall be provided and constructed at the
entrance gate measuring 6” H x 3m W x 3m L. Wheel
sprayer is recommended in the absence of wheel bath.

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Functional Requirements
Waste disposal:
 All solid waste shall be collected daily and disposed to
identified dumpsite

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Building and Spatial Planning of
Slaughterhouse
 Main building;
 Cattle unloading and holding pens;
 Holding pens for productive female ruminants;
 Isolation shed;
 Chilling room for aging;
 Meat/carcass loading;
 Administrative office and veterinarian office;
 Cafeteria and mosque;

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Building and Spatial Planning of
Slaughterhouse
 Employees’ break room and locker (personal item stor
age) / changing room;
 Bathroom and toilet;
 Facility for the disposal of carcass and / or products
which are no longer usable (incenerator).
 Waste management facility,
 Guardhouse.

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Slaughterhouse Producing
Refrigerated or Frozen Meat
 Deboning room and cutting room;
 Wrapping and packing room;
 Chiller facility;
 Freezer and blast freezer facility;
 Cold storage:
 Simple laboratory.

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Requirements of Main Building of
Slaughterhouse
 Spatial planning should be made in a way that animal
slaughter process could run well and hygienically
 Separation of clean and dirty areas;
 Having special facility for post mortem inspection;
 Adequate lighting;
 Brightly colored internal walls of at least 3 meter
height, made of materials which are water-resistant,
not easily corrosive, not toxic, collision resistant,
easily cleaned and disinfected, and not easily peeling;

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Requirements of Main Building of
Slaughterhouse
 Internal walls must be flat and there should not be any
parts of it that can be used to put something;
 The floor is made of materials which are water-
resistant, not easily corrosive, not slippery, not toxic,
easily cleaned and disinfected, and slopes to the
drain;
 The surface of the floor must be flat, not bumpy; there
is not hole or crack; if it is composed of floortile, the
grout between tiles should be made as close as
possible, and the grout should be covered with water-
resistant material;

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Requirements of Main Building of
Slaughterhouse
 The perforation towards the drain should be equipped
with filter;
 The meeting point of the wall and floor should be
curve-shaped with the radius of approximately 75 mm;
 The meeting point of the wall and wall should be
curve-shaped with the radius of approximately 25 mm;
 The slaughter and bleeding areas must be designed
in a way that blood can be collected;

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Requirements of Main Building of
Slaughterhouse
 The ceiling is designed in a way that waste
accumulation and condensation do not occur inside
the building; it has to have bright color, made of
materials which are water resistant, not easily peeling,
durable, and easily cleaned; there should not be any
holes or open crack in the ceiling;
 Door and window ventilation should come with wire
gauze to prevent any bugs from coming inside, or
there should be other bug prevention method;

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Requirements of Main Building of
Slaughterhouse
 The building construction should be made in a way
that it can prevent rats or rodent, bugs, or birds from
coming inside and living inside the building;
 The ventilation inside the building must be good;
 The door and window frames, as well as the doors
and windows are not made from wood, made of
materials which are not easily corrosive, water-
resistant, collision resistant, easily cleaned and
disinfected, and the lowest part should be able to
prevent rats / rodents from coming inside;

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Requirements of Main Building of
Slaughterhouse
 The internal door and window frames must be flat
without any parts which can be used to put something.

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Requirements of Equipment of
Slaughterhouse
 All equipment at RPH must be made of
materials which are not corrosive, not toxic,
easily cleaned, disinfected, and taken care
of.
 All equipment coming into direct contact
with meat and offal must have food grade
lubricant.

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Main Equipment of Slaughterhouse
 Equipment to fix or restraint animals (Restraining
box);
 Equipment to put the carcass after slaughter (Cradle);
 A device used to lift carcass (Hoist);
 Rail and a device used to hang carcass which are des
igned in a way that carcass does not touch floor and w
all;
 Facilities and equipment for post-mortem inspection,
 Equipment for cleaning and disinfecting activities;
 Animal, carcass, and meat scales.

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RPH/UPD fresh, chilled and frozen
caracass
 Categori I : RPH/UPD without facility of
carcass aging and freezing, for production
of of hot carcass only.
 Categori II : RPH/UPD with facility of
carcass chilling, aging, and freezing, and
for production of chilled, frozen carcass
and meat.

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RPH for fresh, chilled and frozen
carcass and meat
 Deboning room and cutting room
 Wrapping and packaging room
 Chilling room
 Freezer and blast freezer room
 Cold storage room.

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