KNOWLEDGE

SHARING
SESSION
Rozi Ramadhani
Local Technical Support - IAP
INTRODUCTION
Emerson  Vertiv

2
EMPOWERING
VITAL
APPLICATIONS
FOR A DIGITAL
WORLD:
AN INTRODUCTION
TO VERTIV
COMMERCIAL AND
INDUSTRIAL
Healthcare, Rail, Transportation,
Power Generation, Oil and Gas

Delivering safe, reliable and efficient power

Our industrial systems meet the harshest electrical and mechanical conditions
in industrial environments, with proactive service plans that minimize downtime
and avoid expensive emergency repairs.

Global perspective, local knowledge

With teams and facilities around the world, we have the expertise to design,
build, equip and service your facilities – wherever they may be. Our
comprehensive array of site-level services ensure the highest level of
productivity, efficiency and reliability.

Streamlined and simplified for safety and compliance

Our industrial-grade infrastructure systems safely deliver best-in-class
availability with innovative technologies designed to improve energy efficiency,
reduce consumption and navigate environmental regulations around the world.

© 2016 VertivCo All Rights Reserved 4

EMERSON NETWORK POWER > VERTIV

5
DKSH AS AUTHORIZED DISTRIBUTOR

6
OUR FLAGSHIP BRANDS
We’re a brand-new company that’s also an established industry leader

Chloride® Liebert® NetSure™ Trellis™

Our global Our global power Our global Our industry-

industrial power and thermal intelligently leading software
solutions meet the management engineered DC gives customers
most demanding solutions are some power systems an integrated view
technical of the world’s most deliver high of operations
specifications and efficient and availability, energy across IT and
provide safe, reliable power efficiency and facilities resources,
reliable power – and cooling scalability for enabling better
no matter the technologies converged decisions that save
challenge networks time and money

© 2016 VertivCo All Rights Reserved 7

SERVICES

VERTIV CAPABILITIES
A complete life-cycle approach to service, from project launch to ongoing
maintenance and performance optimization

PROJECT MAINTENANCE PERFORMANCE

When launching new Services to ensure Full range of

facilities or powering that your business- services designed
up new equipment, critical infrastructure to optimize
you want to do it right operates reliably, infrastructure Availability
– right from the start safely and efficiently performance and Reliability
reduce process Efficiency
• Plan • Preventive and complexity Adaptability
corrective Capacity
• Design maintenance • Assess
• Engineer • Remote services • Audit Increase mean time Decrease
• Integrate and monitoring between failure operating cost
• Model
• Commission • Cap / Fan / Battery
• Configure
• Project replacements
• Upgrade
Management • Repair
• Train
• Spare parts

Local support in Indonesia thru

© 2016 VertivCo All Rights Reserved 8

 INDUSTRIAL PRODUCT PORTFOLIO

• Nuclear
Application

• Urban Rail • Oil & Gas Upstream

• Water/Waste Treatment • Oil & Gas Midstream
• Manufacturing • Power Generation
• Power Transmission

Liebert RG
AC UPS FP-60Z NP-90Z
CP-70Z
(Z) CP-60Z
FP-50Z CP-50Z

FP-30ZM CP-40Z NP-AVR

Hipulse - S

DC UPS
Rectifiers XP-90R NP-90R
(R) CP-70R

FP-40RM FP-40R CP-40R

FP-20R

DC/AC
Inverters
(i) XP-90i NP-90i
CP-70i
CP-50i

Customizability
UNDERSTANDING
POWER QUALITY
ISSUES

10
*Additional Notes
 UPS SYSTEMS ARE A CRITICAL POINT BETWEEN THE
POWER SOURCE AND THE LOAD TO BE SECURED

Critical load
to be protected

Power Plant Grid UPS

MANY MAINS DISTURBANCES MAY AFFECT THE
LOAD ON A DAY-TO-DAY BASIS

Noise Sag Mains failure

Distortion Swell Frequency variation

Spikes Under voltage Over voltage

2 TYPES OF INDUSTRIAL UPS SYSTEMS

G
Power network

DC UPS AC UPS
Rectifier
Rectifier Charger
Charger

Battery Inverter
Battery Manual
Bypass
switch
Static
bypass

Fire & Gas

detection

PLC’s
DC Motors Motors, Safety
Instrum. Lighting
Pumps Actuator
Remote s
Telecontrol Drives DCS
MV & HV
Switchgear Unit Valves
(coils) PLC’s
Turbine Control
Lube oil Room
pump
AC UPS SYSTEMS

Mains DC Voltage
AC Voltage
AC Input
Consumers / Load
3 phase

RECTIFIER INVERTER
AC / DC Converter DC / AC Converter
BATTERY
Energy Storage
• 3 Phase Input
• Voltage: 3x380/400/415 +/-10% • 1- or 3-Phase Output
• 4 Standard IGBT-PWM controlled Inverter
• Frequency: 50 or 60 Hz
DC Voltages:
• 6-pulse thyristor-controlled • Short-circuit proof
110, 125, 220 or
Rectifier 400 VDC • Option: oversized Inverter
• Option: 12 pulse thyr.-contr. Module to interrupt bigger fuses
Rectifier
• Option: oversized for higher
charging current or DC-load
• Float- and Boost charge *Additional Notes
1
 AC SINGLE UNIT CONFIGURATION

Bypass Input
Manual Bypass Switch

Rectifier Inverter Normal

Bypass
Battery Operation
Operation
Rectifier Input
Secured Load Bus
Static Switch
Battery

Double Conversion UPS System with PWM Inverter

*Additional Notes
1
 AC REDUNDANT SYSTEM
CONFIGURATION

Bypass Input

UPS Module B

50 % 50 %
Normal
Bypass
BatteryOperation
Operation
Rectifier Input Secured Load Bus
Module B

UPS Module A
50 % 50 %
Rectifier Input
Module A

*Additional Notes
1
DC UPS SYSTEMS

Mains DC Voltage
Consumers
3 Phase / Load
AC Input

RECTIFIER
AC / DC Converter BATTERY
Energy Storage
• 3 Phase Input
• Voltage: 3x380/400/415 +/-10%
• Frequency 50 or 60 Hz • 5 Standard DC
• 6-pulse thyristor-controlled Voltages:
Rectifier 24, 48, 110, 125 or
• Option: 12 pulse thyr.-contr. 220 VDC
Rectifier
• Option: oversized for higher
charging current
• Float- / Boost- and Initial charge

*Additional Notes
1
 DC SINGLE UNIT CONFIGURATION

Rectifier Normal
Battery Operation
Operation
Rectifier Input
Secured Load Bus

Battery

*Additional Notes
1
 DC REDUNDANT SYSTEM
CONFIGURATION

CHARGER B

Normal
Rectifier Input Operation
Battery Operation
Module B Secured Load Bus

CHARGER A

Rectifier Input
Module A

*Additional Notes
1
 INVERTER SYSTEMS

DC Voltage AC Voltage
DC Bus
Consumers / Load

INVERTER
DC / AC Converter

• 1- or 3-Phase Output IGBT-

PWM controlled Inverter
• Short-circuit proof Inverter
• 4 Standard DC
• Opt.: oversized for Inverter Voltages:
module to interrupt bigger 110, 125, 220 or 400
fuses VDC

*Additional Notes
2
AN INDUSTRIAL UPS
• Critical design factors and long term impact

21
INDUSTRIAL UPS SINGLE LINE DIAGRAM
Input Isolator
Rectifier Isolation Transformer
Rectifier / Charger
Static PWM Inverter (IGBT)
Inverter Isolation Transformer
Inverter Static Switch
Reserve Static Switch
Maintenance Bypass
Switch
INPUT and OUTPUT
isolation eliminates
possibility of shorting
the DC battery voltage
onto the mains or the
load
Charger designed to
provide 3 level charge
at required current to
charge large autonomy
industrial batteries
BENEFITS OF AN INDUSTRIAL UPS
Input and inverter isolation
transformer
SCR bridge rectifier technology
Dual static transfer switch
Full rated load at permanent 55°C
Seismic design to 0.5g OBE
>20 year design life
Filters transients - less stress on
semiconductors so best reliability.
Blocks DC in case of fault on bridge
Simple control and robust
semiconductors translate to highest
reliability in noisy environments
Fully solid state design avoids any
mechanical switching – more robust in
extreme environments
Still operates in event of A/C failure
Less risk of damage during transit
over remote dirt roads on route to
remote industrial sites
Best return on investment. Minimal
business disruption to replace
FULL SOLID STATE STATIC TRANSFER SWITCH

Avoid mechanical contactors in the critical circuit of industrial applications due to high failure
rate compared to purely solid state switching:

= =
~ ~



Robust industrial design Prone to failure in an
employs no moving parts industrial atmosphere
BENEFITS OF AN INDUSTRIAL UPS (CONT.)
Tropicalized electronic boards
Tinned copper busbars
Metal clad cubicles
2mm painted panels on folded
2mm structure – all galvanised
Designed for front access only
Naturally cooled chargers and n+1
redundant fans on inverters
IP ratings up to IP55
High rated battery charger
Single phase UPS up to 250kVA
Best reliability in harsh or
contaminated environments (humidity,
salinity, H2S, etc…)
Resistant to damage from knocks or
corrosion and easy removal for
maintenance
Best use of real estate in confined
plant rooms or off-shore installations
No risk of shut-down due to fan failure
No risk of unwanted ingress
Fast recharge of any autonomy
Fastest and most reliable fault
clearing for single phase loads
 IP REQUIREMENT & ACCESS FOR MAINTENANCE
Is this a UPS that can work for 15 years?

What is SEEN
out side What is REALLY
inside

Some dubious
practices to be
careful !!
What about ventilation ? An external cubicle, over
IP20 UPS, seriously affect ventilation and thus life

What about maintainability & Accessibility? UPS not

accessible and need dismantling from external
cubicle. Extra longer MTTR (Mean time to repairing)
*Additional Notes 26
IP REQUIREMENT & ACCESS FOR MAINTENANCE

Expected ventilation: un-

hindered inlet and exit Fans (from top)

Power electronics

Control electronics
What is SEEN
out side What is EXPECTED
inside

Customers connections

Accessibility
ROBUST MECHANICAL DESIGN AND TESTING

Seismic Tests IP Tests Cabinet lifting

destructive tests
Industrial Insights

EN 60068-3-3, figure 3 IEC 60529-2001 IEC 62208-2005 – 9.4

UNDERSTANDING
BATTERY ISSUES
• Technology, Capacity
• Battery lifetime
• Storage, Conditions of use (temperature, gas)
• Installation & maintenance
• Pricing and sizing considerations
29
*Additional Notes
BATTERY TYPES: TECHNOLOGY

Lead Acid Lead Calcium AGM

Valve Regulated (Porous glass separator)
Lead Acid (VRLA)
Lead Calcium Tubular gel
Flat plate Antimony
Flat plate Calcium
Vented Tubular plate Antimony
Tubular plate Calcium
Planté Plate

Pocket Plate – L Range

NiCd

Vented Pocket Plate – M Range

Pocket Plate – H Range
Recombination Pocket Plate – VN or VTX
 BATTERY LIFETIME

years
Lead Calcium AGM (Porous
Lead Acid

Valve Regulated glass separator) 5 - 10 - 12 - 20

Lead Acid (VRLA)
Lead Calcium Tubular gel 18
Flat plate Antimony 12 - 18
Flat plate Calcium 12 - 18
Vented 15 - 20
Tubular plate Antimony
15 - 20
Tubular plate Calcium
20 - 25
Planté Plate
Pocket Plate – L Range
NiCd

Vented Pocket Plate – M Range 20 - 25

Pocket Plate – H Range

Recombination Pocket Plate – VN or VTX Range 20 - 25
 STORAGE TIME WITHOUT RECHARGING
Lead Acid
6 months at -20°C to +20°C Commissioning
Valve Regulated 3 months at +20°C to +30°C procedure necessary
Lead Acid (VRLA) 2 months at 45°C after storage

Vented 3 months at -20°C to +20°C Refer to

2 months at +20°C to +30°C manufacturer’s manual
with electrolyte 2 months at 45°C for recharge procedure

Refer to
2 years (no affect of manufacturer’s manual
Dry charged temperature) to other storage
conditions

Vented < 1 year

NiCd

Commissioning
with electrolyte procedure necessary
after storage
w/out electrolyte No limit
Commissioning
< 1 year if filled and charged
Recombination No limit if filled and discharged
procedure necessary
after storage

Pay attention to the timing of the project

OPERATING TEMPERATURES

Opened door provides direct external

ambient conditions
INSTALLATION

Lead Acid or Nickel Cadmium Batteries (recombination or vented) can be

either installed in a cubicle or on a stand (rack):

NOTA :
Ventilation area is
necessary for
Vented batteries
Rack enclosed in cubicles Cubicle
MAINTENANCE

• Keep the battery clean using only water

• Check the electrolyte level once a year.
Never let the level fall bellow the low level
• Check at least once yearly that all
connectors are tight
• Protect the connectors by coating with
grease or neutral Vaseline
• Check the charging voltage of each cell
• Regular Boost and Cycling of battery
BATTERY IS AT THE HEART OF THE UPS

Pay attention to its design,

Carefully look after it, once installed !