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Presentation on, Vibratory Compactor


Purpose

After Competing this training program you will be able to


1) Identification of Vibratory Compactor
2) Technical specification of Vibratory Compactor
3) Major manufacture of Vibratory Compactor
4) Inspection parts of Vibratory Compactor
5) Filling check list of Vibratory Compactor , inspection
check list no UG-31
6) Defects identification of in Vibratory Compactor
7) Answer base simple question related to Vibratory
Compactor
8) Answer questionnaire of skill level TM-1 in which you
score minimum 60% for pass and 80% for certification
Contents of Program

(A) Identification/ Description


1.1 Customer Name
1.2 Site Address
1.3 Date
1.4 Machine Model / Sr No.
1.5 SMR / Warranty status
1.6 Operator Name
1.7 Operator Mob No.
1.8 Supervisor Mob No
1.9 Owner Mob No.
1.10 Engine Sr. No.
1.11 Year of Manufacturing
(B) Manufacturing Details
2.1 Manufacturing Date/ Date of First Use at site
Contents of Program

2.2 Manufacturer’s Certificate no. if available


2.3 Any Certification marking by CE/ISI etc.
(C) Last inspection Details
3.1 Date of last Inspection/Certification
3.2 Inspection By
3.3 F11 Certificate no.
(D) Inspection Checkpoints
4.1 Hydraulic oil level
4.2 Last Hydraulic oil change
4.3 last hydraulic filter change
4.4 Steering cylinder condition
4.5 Last Drum oil change
4.6 Last Axle oil change
4.7 Axle oil level
Contents of Program

4.8 Any leakage from Axle


4.9 Nut condition Tyre fitted
4.10 Accelerator cable
4.11 Stop cable
4.12 Operator Seat
4.13 FNR Movement
4.14 Wire Rope drum
4.15 Wire Rope Condition
Electrical
4.16 Headlight
4.17 tail light
4.18 working light/ Front
4.19 Working Light Rear
4.20 Horn
Contents of Program

4.21 Water Pump switch


4.22 Hazard
4.23 Drum Selection switch
4.24 Vibration selection switch
4.25 MCB
4.26 Fast slow switch
4.27 Fuses
4.28 Relays
4.29 Temperature gauge
4.30 Battery Condition
4.31 Tyre Condition
4.32 Leakage from Hyd Pump
4.33 Leakage from Vib motor
4.34 Travel Motor condition
Contents of Program

Structure
4.35 Drum Condition
4.36 Mounting Pad Front
4.37 Mounting Pad Rear
4.38 Scrapper Blade
4.39 Water Pump Nozzle
4.40 water Filter
4.41 Fuel Level Gauge
4.42 Water Level Gauge
4.43 Travel Motor Greasing
4.44 Articulation joint Condition
Contents of Program

(E) O&M and Safety


5.1 Check list
5.1.1 Daily
5.1.2 Weekly
5.1.3 Monthly
5.1.4 Other Maintenance
5.2 Safety Stickers are Fixed
5.3 Operator Trained & Certified
5.4 Cleanliness/Daily Maintenance of Machine
5.5 Machine, Operator Insured
5.6 Safety Stickers are Fixed
(A) Identification/ Description
1.1 Name of Manufacturer
1.2 Sr. No.
1.3 Front Engine
1.3.1 Engine Make
1.3.2 Engine Sr. Nos
1.3.3 Engine Model
1.3.4 Engine Power Capacity
1.4 Model No.
1.5 Hydraulic Installation
1.6 Back Engine
1.6.1 Engine Make
1.6.2 Engine Sr. No
1.6.3 Engine Model
1.6.4 Engine Power Capacity
(B) Manufacturing Details
2.1 Manufacturing Date/ Date of
First Use at site:
2.2 Manufacturer’s Certificate no.
if available
2.3 Any Certification marking by
CE/ISI etc.
(C) Last inspection Details
3.1 Date of last
Inspection/Certification:
3.2 Inspection By:
3.3 F11 Certificate no.
(D) Inspection Checkpoints
4.1 Guards/covers
4.2 Internal/external lights
4.3 Machine Body part
4.4 Horn
4.5 Glass windshield wipers
4.6 Mirrors
4.7 Seat belts+A24:E41
4.8 Parking Brake
4.9 Hydraulic lines
4.10 Cylinders
4.11 Instruments/gauges
4.12 Engine Smoke
4.13 Holding values
4.14 Elec. Switches and functions
4.15 Winch Condition
4.16 Fuel Tank
4.17 Travelling Crawler
4.18 Caution/warning signs
4.19 Hydraulic hoses/Tubes
4.20 Hydraulic Pressure
4.21 Hydraulic Motors
4.22 Hydraulic Pump
4.23 Pulley Condition
4.24Overload protection counter
balance
4.25 Hoist Rope Condition
4.26 Hoist Rope Drum
4.27 Turntable functioning
4.28 Cavil Condition
4.29 Lifting Tools & Tackles
4.30 Housekeeping
(E) O&M and Safety
5.1 Check list
5.1.1 Daily
5.1.2 Weekly
5.1.3 Monthly
5.1.4 Other Maintenance
5.2 Safety Stickers are Fixed
5.3 Operator Trained & Certified
5.4 Cleanliness/Daily Maintenance
of Machine
5.5 Machine, Operator Insured
5.6 Safety Stickers are Fixed
Result

□ Fit For Use.


□ Needs Repairs.
□ Unfit For Use.