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1
SHEET METALWORKING
1. Dies
2. Presses for Sheet Metal Processes
3. Sheet-Metal Operations Not Performed on Press
4. Bending of Tube Stock
Dies for Sheet Metal Processes
Most pressworking operations performed with
conventional punch-and-die tooling
Custom-designed for particular part
The term stamping die sometimes used for high
production dies
Punch and Die Components
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A strip Straightener:
Its main purpose is to provide flat & straight
stock. A secondary benefit is that the
material feeds through dies more easily. The
Straightener is located between the coiler
and the Press. It removes wrinkles and
curvature from strip after uncoiling, and
straightens the strip, by feeding through a
series of rolls, which bend it past its elastic
limit. The first set of rolls exerts the most
extreme bending. The amount of bending
becomes progressively less as the strip
moves through the straightner rolls.
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A coil winder or 'Coiler": First piece of
equipment used in processing the strip, it
provides a stand on which to mount the
strip, allows the strip to unwind as needed
and does not mark the strip.
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Figure 20.34 Press
brake (photo courtesy
of Niagara Machine &
Tool Works); bed
width = 9.15 m (30 ft)
and capacity = 11,200
kN (1250 tons).
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Figure 20.35 Sheet metal parts produced on a turret press, showing
variety of hole shapes possible (photo courtesy of Strippet Inc.).
Figure 20.36 Computer numerical control turret press (photo
courtesy of Strippet, Inc.).
Tie Rods
Components
Notice the T slots
Purpose of the Gibs?
The business part of the press
Model:S2-600-120-60T
Capacity:600 Tons
Useable energy per stroke @ 25
SPM 529 inch- Tons
Area of slide and bolster 120" X
60“
Strokes per minute 25 to 50 SPM
Main drive motor 150 HP Adj.
Speed
Stroke of slide16“
Shut height, 42" (48" optional)
Adjustment of slide (power) 10“
Bolster thickness 8“
Column openings, FB X Ht. 53" X
36"
Power and Drive Systems
Hydraulic presses - use a large piston and cylinder to
drive the ram
Longer ram stroke than mechanical types
Suited to deep drawing
Slower than mechanical drives
Mechanical presses – convert rotation of motor to
linear motion of ram
High forces at bottom of stroke
Suited to blanking and punching
Operations Not Performed on
Presses
Stretch forming
Roll bending and forming
Spinning
High-energy-rate forming processes.
Stretch Forming
Sheet metal is stretched and simultaneously
bent to achieve shape change
Figure 20.39 Stretch forming: (1) start of process; (2) form die is
pressed into the work with force Fdie, causing it to be stretched and
bent over the form. F = stretching force.
Force Required in Stretch
Forming
F LtYf