SAMSON Valve Series 3250 & 3280 Guide

SAMSON - valve series 3250 & 3280
2010-11-12/ V42 - jen · SAMSON Valve Series 3250 + 3280 1

SAMSON – valve series 3250 control valve

Product Range 3250
Globe Valve Three-Way Valve Angle Valve

3251 3253 3256
High-Pressure Valve Globe Valve

3252 3254

Valve Series 3250 Basic Information
 Nominal Sizes: DN 15 to 600 --- 1/2” to 24”
 Nominal Pressures: PN 16 to 400 --- Class 150 to 2500
 Material:
 Valve Body: 1.0619, 1.7357, 1.4408
A 216 WCC, A 217 WC6, A 351 CF8M
 Seat and Plug: 1.4006, 1.4571, 1.4112, Stellite
 Metal Bellows: 1.4571 or Hastelloy C276
 Temperatures: From -200 to +500°C

 Control valve for processes with high industrial requirements
 Double stuffing box standard
 Separate bonnet and yoke

 Connections
 Flanges
 All DIN Versions
 ANSI Raised Face
 Ring-Type Joint
 Welding Ends
 According DIN EN 12 627
 ANSI B 16.25

Valve Series 3250 Insulating Sections
 Insulating Section Type 3251

 Temperature range from -200° to +500°C
 Extreme temperature protection for the actuator diaphragm
and accessories
Insulating Section Type 3241
Insulating Section Type 3251

Valve Series 3250 Metal Bellows Seal
 Bellows Sealing Type 3251

 For better sealing of the plug stem
 To meet stricter emission requirements
 Additional packing above the
bellow sealing
 Leakage monitoring capabilities
Bellow Sealing Type 3241
Bellow Sealing Type 3251

Valve Series 3250 Packing
 Standard bonnet with PTFE Rings:

 Temperature range -10 ... 220°C
 Standard bonnet with Graphite Rings:

 Insulating section with PTFE Rings:

 Insulating section with Graphite Rings:

 Temperatures > 500°C
Standard PTFE Form A Form H Graphite

Valve Series 3250 Pressure Balanced Plug
 Forces acting on the plug are

compensated
 Exception = area of the

p1
plug stem
p2
p1

With Graphite-Ring With PTFE-Ring

Ring-Nut
Pressure balancing holder, screwed
Ring nut up to SB 125

With Graphite-Ring With PTFE-Ring

Clamping ring
Pressure balancing holder, screwed
 Advantages:
 Higher leakage classes
for PTFE max. Class V
for Graphite max. Class IV
 adjustable pre-stressing of sealing
rings after assembling with Ring nut or
clamping ring
Clamping ring version from SB 150

Valve Series 3250 High Pressure
 Plug & Seat series 250
Plug & Seat Plug complete stellite Plug & Seat Plug complete stellite
surface stellited Seat surface stellited surface stellited Seat surface stellited
> Kv 63 < Kv 40 Upon request
Kv > 63 upon Request With pressure balancing With pressure balancing

Valve Series 3250 Ceramic Trim
 Ceramic Valve Trim

 Final control elements for use in
process where the valve trim (plug
and seat) and the body are
subjected to extremely erosive and
abrasive wear

Valve Series 3250 Plug Guiding

Noise Attenuation
Gaseous Medium – Flow divider I
 For gases and vapors

 Reduction of noise emission: ~10 dB
 Reduction of CV-value: ~10%
 Cleaning for technical gas applications
possible
 Suitable for wet steam applications

Noise Attenuation
Gaseous Medium – Flow divider II
 For gases and vapors

 Reduction of noise emission: ~10-15 dB
 Cleaning for technical gas applications possible
 Suitable for wet steam applications

Noise Attenuation
Gaseous Medium – Flow divider III
 Suitable for gases and vapors

 Reduction of noise emission: ~15-20 dB

Noise Attenuation
Liquid Medium – AC 1&2 Trim
 Facts about AC 1 and AC 2: DN 2”-12”

 Plug guidance in the seat
 Vibration reduction
 With cavitation: Suitable for Δp up to 25 bar
 Without cavitation: Suitable for Δp up to 40 bar
AC 1: DN 2”-12” AC 2: DN 3”-10”

Noise Attenuation
Liquid Medium – AC 3 Trim
 Facts about AC 3
 3 stage parabolic plug
 Suitable for Δp up to 100 bar
 Sizing with SAMSON Valve Sizing Specialist

Noise Attenuation
Liquid Medium – AC 5 Trim
 Facts about AC 5
 5 stage parabolic plug
 Suitable for Δp above 100 bar
 Sizing on request in Frankfurt only

Noise Attenuation
Liquid Medium – Trims - summary
 Comparison of different SAMSON AC trims
AC-type AC1 AC2 AC3 AC5
Top and bottom

guided parabolic
Top and bottom plug, CFD
guided parabolic optimized trim and Multistep trim (3 Multistep trim (5
plug, CFD attenuation plates Steps) Steps)
optimized trim integrated in seat
Nominal Diameter DN50-DN300 / DN80-DN250 / DN25-DN200 / DN50-DN200 /

DN2“-DN12“ DN3“-DN10“ DN1“-DN8“ DN2“-DN8
Valve Type
240 / 250 (3241) / 3251 3251 / 3256 3254 / 3256
Max. Differential
40 40 < 100 > 100
Pressure

Type 3251 – Globe Valve
 For application in process engineering and industrial

plants as well as in supply and power plant engineering
 Suitable for large nominal sizes and/or high pressure
applications
 DIN and ANSI
 Bodies available in high-temperature, cold-resisting or
cast stainless steel
 Plug with metal sealing, soft sealing or lapped-in metal
 Bellows seal, insulating section, heating jacket, flow
divider, pressure-balanced plug
Nominal size DN 15…600 NPS ½“…24“
Nominal pressure PN 16…400 Class 150…2500
Temperature range -200…+500°C -325…930°F

 Type 3251 with heating jacket – dimensions on

request

Type 3252 – High Pressure Valve
 For application in process engineering

 Globe- or angle-pattern body
 Plug with metal sealing
 Bellows seal, insulating section
 End connections with female thread, welding
ends or flanges

Type 3253 – Three-Way Valve
 For mixing or diverting flow service

 Bodies available in cast iron, high-temperature, cold-
resisting or cast stainless steel
 Plug with metal sealing
 Bellows seal, insulating section
 Only linear plug characteristic available
 Only flange connections available

Type 3253 – Three-Way Valve
Mixing Valve Diverting Valve

 For process engineering applications

 DIN and ANSI
 Bodies available in cast-iron, high-temperature, cold-
resisting or cast stainless steel
 Plug with metal sealing, soft sealing, lapped-in metal
 Additional plug stem guide in the bottom body flange
Nominal size DN 80…500 NPS 3“…20“

Type 3256 – Angle Valve
 For process engineering applications

 DIN and ANSI
 Bodies available in high-temperature, cold-resisting
cast steel, cast stainless steel
 Plug with metal sealing, soft sealing, lapped-in metal
Nominal size DN 15…300 NPS ½ “…12“

Series 3250: High Pressure
 Recommended outlet velocity

 Superheated steam: Mach 0.3
 Saturated steam: 40m/s
 Two-phase flow: 25m/s
 Liquids: 3m/s
 Gases Mach < 0.3
Reduced valve size Full valve size

 Available Actuators
Pneumatic actuators Electric actuators
Type 3271/ 3277 Type: SAM (SAMSON);

Size 350cm2 ....2x2800cm2 AUMA; others on request

 Mounting instructions
 Find out measure A
 Find out measure B
 X = A-B
 Measure X fill up with metal gasket
0.5mm / 2mm
 Compression max. ca. 0.5mm
 Each disassembly need new gaskets

SAMSON – Valve Series 280 Steam Converters

Steam Converting Valves
Type 3281 Type 3284 Type 3286

Cooling nozzle
Water bath
desuperheater


Type 3281 – Steam Converting Valve
 Control valves for process engineering or for heat

efficiency to reduce steam pressure and
temperature simultaneously
 According to DIN or ANSI standards
 Steam converters reduce the pressure and the
temperature to the set point adjusted on the
pressure and temperature controller
Temperature range Up to 500°C Up to 930°F
Material 1.0619 A 216 WCC

1.7357 A 217 WC6

 Globe valve with four-flanged body and double-

guided plug stem

1.7357 A 217 WC6

 Control valves for process engineering or for heat

efficiency to reduce steam pressure and
temperature simultaneously
 Steam converters reduce the pressure and the
temperature to the set point adjusted on the
pressure and temperature controller

1.7357 A 217 WC6

 Assembly Information
bonnet
1) Determine measurements A & B
2) Use the table to find P (Compression)

body
Equation for X:
X=( A+P-B)-2S [mm]
balance measure X to ± 0.3mm
clamping element

 Assembly Information
bonnet
 If X > S then an additional packing
ring should be used
body  Insert the graphite fibrous packing in

two steps
 New gaskets must be used for each

reassembly
clamping
element   For general requirements for
steam converting valve see
TV-SK 9716

 Size 1” – 24” / DN25 - 600 with exit port diameter up to 48” / DN1200
 Pressure Rating: up to ANSI Class 2500 / PN500 and greater
 HP-Turbine or LP-Turbine Desuperheating
 Materials up to 1110°F / 600°C
 Differential Pressures up to 2900 psi / 200 bar

 Type DUV-C3
 Manufacturer:
 Welland & Tuxhorn
 Additional information
 Data Sheet T9934

Selection Criteria: Steam Converting Valves
Steam Converter
Samson Welland & Tuxhorn
DUV-C3 and
281 284 286 DUV-A and similar
Properties similar
Nominal Size [mm] 50-200 100-400 50-200 50-350 50-1600
Globe valve +++ +++ - +++ +
Angle Valve - - +++ + +++
Flange +++ +++ +++ ++ +
Adapter + + + ++ +++
Outlet pipe extension - - - ++ +++
Installation position - vertical +++ +++ +++ +++ +++
Installation position - horizontal - - - ++ ++
W/D Ratio bis 15% bis 15% bis 15% bis 25% bis 35%
Cooling Water Temperature >100°C >100°C >100°C >100°C >40°C
p2/p1 (dp) <0,9 (min. 5bar) <0,9 (min. 5bar) <0,9 (min. 5bar) <0,5 <0,25
Rangeability 1/30 1/30 1/30 1/40 1/50
Temp. above Saturation Temp. +10°C +10°C +10°C +10°C +5°C
Pressure balance at high temp. + + + +++ +++
Pressure balance tight-closing - - - +++ +++
additional noise attenuation by further

- - - +++ +++
elements

SAMSON - valve series 3250 & 3280
Thank you for your attention!

SAMSON Valve Series 3250 & 3280 Guide

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SAMSON Valve Series 3250 & 3280 Guide

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SAMSON - valve series 3250 & 3280

2010-11-12/ V42 - jen · SAMSON Valve Series 3250 + 3280 1

2010-11-12/ V42 - jen · SAMSON Valve Series 3250 + 3280 2

Globe Valve Three-Way Valve Angle Valve

High-Pressure Valve Globe Valve

2010-11-12/ V42 - jen · SAMSON Valve Series 3250 + 3280 3

 Nominal Sizes: DN 15 to 600 --- 1/2” to 24”

 Nominal Pressures: PN 16 to 400 --- Class 150 to 2500

 Temperatures: From -200 to +500°C

2010-11-12/ V42 - jen · SAMSON Valve Series 3250 + 3280 4

 Control valve for processes with high industrial requirements

 Double stuffing box standard

 Separate bonnet and yoke

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 Insulating Section Type 3251

Insulating Section Type 3241

Insulating Section Type 3251

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 Bellows Sealing Type 3251

Bellow Sealing Type 3241

Bellow Sealing Type 3251

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 Standard bonnet with PTFE Rings:

 Standard bonnet with Graphite Rings:

 Insulating section with PTFE Rings:

 Insulating section with Graphite Rings:

Standard PTFE Form A Form H Graphite

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 Forces acting on the plug are

 Exception = area of the

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With Graphite-Ring With PTFE-Ring

Pressure balancing holder, screwed

Ring nut up to SB 125

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With Graphite-Ring With PTFE-Ring

Pressure balancing holder, screwed

Clamping ring version from SB 150

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 Plug & Seat series 250

> Kv 63 < Kv 40 Upon request

Kv > 63 upon Request With pressure balancing With pressure balancing

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 Ceramic Valve Trim

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 For gases and vapors

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 For gases and vapors

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 Suitable for gases and vapors

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 Facts about AC 1 and AC 2: DN 2”-12”

 Without cavitation: Suitable for Δp up to 40 bar

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 Comparison of different SAMSON AC trims

AC-type AC1 AC2 AC3 AC5

Top and bottom

Nominal Diameter DN50-DN300 / DN80-DN250 / DN25-DN200 / DN50-DN200 /

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