• Drilling is an operation through which holes are
produced in a solid metal by means of a revolving tool called Drill. • It is considered as a roughing operation • Principle of working: It is a machine works on the principle is that a rotating cutting tool is feed against a stationary held work-piece. • Although it was primarily designed to originate a hole, it can perform no.of similar operations. Operations performed • Drilling • Boring • Reaming • Counter boring • Counter sinking • Tapping • Spot facing • trepanning Operations performed Classification of drilling machines 1. Portable drilling machine 2. Sensitive drilling machine I. Bench mounting II. Floor mounting 3. Upright drilling machine I. Round column II. Box column 4. Radial drilling machine I. Plain II. Semi universal III. Universal 5. Gang drilling machine 6. Multi spindle drilling machine 7. Deep hole drilling machine 8. Automatic drilling machine Portable drilling machine • Very small, compact and self-contained unit carrying a small electric motor inside to it. • They are high speed machines. • Application: To drill holes in such components that cannot be transported to the shop due to their size or over weight or where lack of space. • Limitations: Maximum size of drill that it can accommodate is not more than 12 to 18 mm as smaller size drills are used. Portable drilling machine Sensitive drilling machine • It is a small machine deigned for drilling small holes at high speed in light jobs. • The base of the machine can be mounted on a bench or on the floor. • It consists of • Vertical column, horizontal table, a head supporting the motor and driving mechanism, and a vertical spindle for driving and rotating the drill. • The drill is fed into the work by purely hand control. • Applications: Sensitive drilling machines are capable of rotating drills of diameter from 1.5 to 15.5 mm. • Limitations: no arrangement for any automatic feed Spindle Spindle is designed and mounted in a sleeve Spindle moves up and down to provide feed for drill Up and down movement is achieved by rack and pinion mechanism Spindle locked by spindle lock Spindle holds drill Spindle rotates by motor Sensitive drilling machine Upright drilling machine • They are designed to handle medium size work- pieces. • In construction the machine is very similar to a sensitive drilling machine. • But this is large and heavier than sensitive drill • Having power feed arrangement • Large no.of spindle speeds and feeds are available for drilling different types of work . • Applications: Having the capacity to drill a hole upto a maximum of 75 mm in steel. Upright drilling machine Radial drilling machine • The machine designed for drilling medium to large and heavier work-pieces. • Principle parts of a radial drilling machine: • Base • Column • Radial arm • Dill head • Spindle feed and speed mechanism • Table Radial drilling machine • Base: large rectangular casting which supports column at one end and holds the table at the other end. • Column: cylindrical casting mounted vertically at one end of the base. It supports the radial arm. • An electrical motor mounted on the top of the column which imparts vertical adjustment of the arm by rotating a screw passing through a nut attached to the arm. • Radial arm: Mounted on the column extends horizontally over the base. • Having guide ways on which drill head made to slide. • The arm may swung round the column. • Drill head: mounted on the radial arm. • It encloses all the mechanisms for driving the drill at multiple speeds and at different feed • Spindle drive and feed mechanism: there are two common methods of driving the spindle. • Table: mounted on the base and it is provided with T-Slots for clamping the work directly on its face. Gang drilling machine • When a no.of single spindle drilling machines are placed at side by side on a common base and have a common work table, the machine is known as gang drilling machine. • Four to six spindles can be mount side by side. • The speed and feed of the spindles are controlled independently. • A series of operations may be performed on the work by simply shifting the work from one position to the other on the work table. Gang drilling machine Multiple spindle drilling machine • The function of this machine is to drill no.of holes simultaneously in a piece of work. • These machines have several spindles driven by a single motor. • Feeding motion generally obtained by raising the work table. Multiple spindle drilling machine Deep hole drilling machine • Very long holes of relatively smaller diameter such as in rifle barrels and long spindles. • These machines can be obtained both in horizontal as well as vertical types. Automatic drilling machines
Can perform series of machining operations at
successive units and transfer the work from one unit to the other automatically. Once the work is loaded at the first station, the work will move from one machine to the other where different operations can be performed and the finished work comes out from the last unit without any manual handling. Specifications of drilling machine It depends on type of machine Portable drilling machines specified by maximum diameter of drill that it can hold Specified by largest diameter of work piece that can be drilled In upright machines distance between spindle and front face of column is little greater than 250 mm Specifications of drilling machine
Radial drilling machines are Specified by the
length of the arm and column diameter Multi spindle drilling machines are Specified by drilling area, size and no. of holes can drill
Turning and Boring
A specialized treatise for machinists, students in the industrial and engineering schools, and apprentices, on turning and boring methods, etc.