COAL HANDLING PLANT

By Rajneesh Vachaspati
NPTI
ADVANTAGES OF COAL:

RAW COAL -ABUNDANTLY AVAILABLE

-CHEAP
-TRANSPORTABLE

PULVERISED COAL
-MAX. C %USE
-EFFICIENT USE OF LOW GRADE
COALS
-PROVIDES COAL/AIR FUEL CONTROL
-GIVES FLAME STABILITY
 Calorific Value
It is defined as the heat liberated in kJ by complete combustion of I kg of fuel
solid or liquid. For gaseous fuel ,the normal practice is to express calorific
value in kJ /m3 of gas at S.T.P
1. H.C.V:- It is the total heat liberated in kJ/kg or m3. All fuels
containing hydrogen when combines with oxygen will form steam
during the process of combustion. If product of combustion are
cooled at initial temperature,the steam formed as a result of
combustion will condense.Thus maximum heat is abstracted. This is
called HCV
2. L.C.V:- It is difference between the H.C.V and heat absorbed by
water due to combustion and surface moisture.Unit is kj/kg

3. Where x is fraction of water vapor present in product of combustion

due to combustion of 1 kg of fuel
 COAL ANALYSIS
Proximate Ultimate C . V . Test

analysis analysis By Bomb Calorimeter

C%
MOISTUREs
H%
V . M. %
N%
Ash %
F.C.% = O%
[100-(M+VM + A)]

M.M. % = Ash *1.1

Gross C.V. from proximate analysis :
= [154*{100-(1.1*A+M)}]-108 Moist.
Gross C.V. from Ultimate analysis :
= 145.44*C+[62028(H - O )] + 40.50 * S
800
ULTIMATE ANALYSIS FROM PROXIMATE
V.M., Ash & Moist. From proximate analysis
Ash , Moist. Free V.M. % = V.M. *100 / 100-(A-M)

(1) H % = V (7.35 - 0.013) (A. , M. free)

V+10
= ,, * 100-(A+M)
100
= “ As Recd `` H %
(2) N % = 2.10 - 0.012V (A , M free)
= ,, * 100-(A+M)
100
=As recd N %
(3) C % = F.C. + 0.9 (V - 14) (A , M. Free)
( A , M. free)
,, * 100 - (A+M)
100
= As Recd C %
(4) O % = [100 - (H+N+C]
 COAL TYPE
COAL

PEAT ANTHRACITE BITUMINIOUS LIGNITE

Coal name as per size

Name Nominal size

R.O.M. 23 to 0 cm.
(Run of mine)

Large coal 15 to 5 cm
(Steam Coal)

Small Coal 5 to 0 cm
(Slak Coal)

Peat Lignite Bitum. Anth

Carbon % 50-55 65-75 76-90 >93
Hydrogen % # 6.2 # 5.5 5.5-6.0 <2.8
Oxygen % # 35 #20 8-18 <3
 COAL GRADES
U.H.V. = 8900-138 (ASH % + MOIST . % )

Grade A :- U.H.V. Exceeding 6200 K.Cal/Kg.

Grade B :- U.H.V. 5601 - 6200

Grade C :- U.H.V. 4941 - 5600

Grade D :- U.H.V. 4201 - 4940

Grade E :- U.H.V. 3361 - 4200

Grade F :- U,H.V. 2401 - 3360

Grade G :- U.H.V. 1600 - 2400
 Source of coal
C. I. L. (Coal India Limited)

Different Coal Fields

(A subsidiaries of Goal India Ltd.)

S.E.C.L. W.C.L. N.C.L. B.C.C L. C.C.L.

UGM OCM
 Name of Area Name of Colliery
BAIKUNTHPUR --Churcha
-- Katora
-- Katkona
-- Jhilimili
CIRIMIRI --Duman Hill
-- Korea
-- Kurasia
-- Chirimiri
-- N.C.P.H.
HASDEO West JKD.
--Rajnagar R.O.
-- Bijuri
-- New Rajnagar O.C.M.

J & K (JAMUNA -- Govinda

& KOTMA) -- Jamuna
-- Kotma
The choice of fuel for any industries or organization for industrial process is
depended upon a number of factors. The most important are being availability,
suitability, safety and price.
Looking to the availability , coal is more suitable for power plant . But when we
use coal as fuel , there are two type of problems .
1. Before combustion problems &
2. After combustion problems.
1. In before combustion problem :
(a) Storage problem(Required more space, more land (room)
(b) Unloading problem (When over size coal, big size stone pieces,lumpy coal and
sticky coal from O.C.Mine is coming that times these over size materials not pass
through the tippler grill & they required break & it takes more times.
(c) Pollution problem : (During the unloading of coal wagons & during high speed
wind , the fine coal particles & dust flying in the atmosphere&mixed with
air.When we inhaled this polluted air, respiratory problem will occur.
(2) After combustion problems :
When coal burnt in boiler S.P.M. , SO2 ,NOX mix with air and air becomes
polluted
 COAL - VARIATIONS

MOISTURE 5 - 30 %
ASH 1 - 60 %

VOLATILE MATTER 2 - 70 %
ABRASION INDEX 5 - 100 %
Mg/Kg

HGI 30 - 85 %
 EFFECT OF COAL ON MILL CAPACITY-

MOISTURE % HIGH CAPACITY

FINENESS HIGH CAPACITY

HIGH CAPACITY
HGI
INDIAN HIGH ASH
COAL HIGH SILICA

HIGH ALPHA QUARTZ

GRINDED
RE CIRCULATED
RE GRINDED

HIGH WEAR
 COAL CHARACTERISTICS.
NTPC - RECENT TENDERS.

Sl. Description Sipat Rihand Ramagundam Talcher Simhadri

Best Worst Best Worst Best Worst Best Worst Best Worst
no
1. G.C.V 3300 3000 4000 3200 3400 3000 3300 3000 3300 2800
(kcal/kg)
2. H G I 50 47 55 50 50 47 55 54 55 53
3. Total 12 15 20 22 12 15 15 16.5 14 15
Moisture %
4. Volatile 21 20 22 18 22 20 21 19.5 21 19
matter %
5. Ash % 43 45 30 41 42 45 42 44 40 46
6. Fixed 24 20 26 19 24 20 22 20 24 20
carbon %
 GRINDING PROCESS IN THE MILL
Pulverized Fuel(P.F )TO
BOILER
RAW COAL

HEAVY
PARTICLES CLASSIFIER

P.F.+AIR
HOT AIR GRINDING ZONE
DRYING & GRINDING

REJECTS
EFFECTS OF COAL CHARACTERISTICS ON MILL
DESIGN

MOISTURE DRYING REQUIREMENTS

MILL OUTLET
DETERMINE
VOLATILE TEMP
MILL INLET

ASH GRINDING ELEMENTS

HGI GRINDABILITY

CALORIFIC VALUE MILL SIZING

Crusher
HIGH SPEED 900-1000 RPM

HAMMER MILL
 MEDIUM SPEED 40-70 RPM

BOWL MILL MPS MILL

SLOW SPEED MILLS
(15-18 RPM)

TUBE MILL
 HAMMER MILLS:
 HINGED OR FIXED HAMMER IN
ENCLOSED CHAMBER
IMPACT
 GRINDING
ATTRITION
 FAN ON MAIN SHAFT
 APPLICATION LIGNITE
 DEMERITS HIGH MAINTENANCE DUE TO HIGH
SPEED
HIGH POWER CONSUMPTION
REDUCTION IN CAPACITY WITH WEAR
REDUCTION IN FINENESS WITH WEAR
 MEDIUM SPEED MILLS
1. BOWL MILLS
-COLLABORATION WITH COMBUSTON ENGG. USA,
CALLED RAYMOND MILLS, TYPE RP,XRPNGG. USA

-BHEL SUPPLIED MORE THAN 1200 MILLS

-75% OF THE MILLS IN OPERATION ARE
BOWL MILLS
-COAL FEED THRU’ CENTRAL FEED PIPE
-GRINDING IN THE BOWL WITH
ROLLERS UNDER SPRING COMPRESSION
-ROTARY VANES FOR UNIFORM
CIRCULATION OF AIR OVER THE BOWL
-CLASSIFIER FOR SENDING BACK
HEAVIER PARTICLES FOR REGRINDING
 BOWL MILL (PULVERISERS)
 THE SYSTEM OF DIRECT FIRING OF
PULVERIZED COAL UTILIZES BOWL MILL
TO PULVERIZE THE COAL.
 CRUSHED COAL IS FED TO EACH
PULVERISER BY ITS FEEDER. PRIMARY
AIR IS SUPPLIED BY PRIMARY AIR FANS.
 PRIMARY AIR DRIES THE COAL AS IT IS
BEING PULVERISED AND TRANSPORTS
THE PULVERISED COAL THROUGH PIPING
SYSTEM TO THE COAL NOZZLES
LOCATED IN THE WIND BOXES.
 BOWL MILL (PULVERISERS)
 THE PORTION OF PRIMARY AIR IS PRE-
HEATED IN AIR HEATER. THE HOT &
COLD PRIMARY AIR S ARE
PROPORTIONALLY MIXED, PRIOR TO
ADMISSION TO THE PULVERISER SUCH
THAT PULVERISER OUTLET TEMP.
SHOULD 77 DEG C.
 THE SAFE OPERATING TEMP. MAY BE AS
LOW AS 65 DEG C AND AS HIGH AS 95
DEG C.
 MILL START UP PROCEDURE
 TAKE CLEARANCE FROM BOILER
MAINTENANCE SECTION.
 CHECK MILL PERMISSIVE.
 OPEN ALL COAL LINE V/V’S AND COLD AIR
SHUT OFF GATES
 ENSURE PULV. READY.
 ENSURE AVAILABILITY OF IGNITION ENERGY.
 START THE MILL.
 OPEN HOT AIR GATE.
 INCREASE MILL OUT LET TEMP. TO 65 DEGC
TO 75 DEG C.
 START FEEDER.
 RAW COAL FEEDER
 RAW COAL FEEDER IS UTILISED TO FEED
COAL OR OTHER MATERIALS TO THE
PULVERISES AT A UNIFORM CONTROLLED
RATE.
 POSITIVE INFINITE VARIABLE (PIV) SPEED
DRIVE IS USED FOR DRIVING THE FEEDER.
 S.A.D.C. SYSTEM
 TO BURN MORE EFFECTIVELY EACH
PARTICLE OF COAL SHOULD GATE
SUFFICIENT AIR. JUST BY PROVIDING SAY
25 % EXCESS AIR DOES NOT IMPLY THAT
ALL PARTICLES GATE THE CORRECT AIR.
 AIR SHOULD BE PROVIDED WHERE THE
COAL BURNS. FOR THIS THE AIR DAMPERS
SHOULD BE SO ADJUSTED THAT
ELEVATIONS WHICH ARE IN SERVICE
GETS THE AIR. AIR SHOULD NOT BE SEND
THROUGH THE NON WORKING
ELEVATIONS.
 S.A.D.C. SETTINGS
 LOAD < 30% WIND BOX DIFF. PRESSURE WILL BE
40 mmwc
 LOAD > 30% WIND BOX DIFF. PRESSURE WILL BE
100 mmwc
 IN E AND F STATION
– AUXILIARY AIR DAMPERS ARE AA, BC, DE AND EF
– OIL AIR DAMPERS ARE AB, CD AND EF.
– FUEL AIR DAMPERS ARE A,B,C,D,E, AND F.
– OIL DAMPERS OPEN BY 30 % IF OIL FIRED IN
PARTICULAR ELEVATION.
– FUEL AIR DAMPERS OPEN BY 20 % IF FEEDER SPEED
IS > 50%.
 OIL BURNERS
 RFO GUNS :
 IN D STATION : AB,DE ELEVATION
 IN E AND F STATION AB,CD,AND EF ELEVATION.
 APPLICATION:
– STABILISING COAL FLAME AND DURING START
UP AND SHUT DOWN
 ATOMISING:
– STEAM ATOMISING.
 HSD GUN:
– IN D STN.-8 NO. GUNS AB AND DE ELEVATION
 4 NO. GUNS IN C ELEVATION.
 ATOMISING : AIR ATOMISING.
 IN E AND F STATION: IN AB ELEVATION.
BOWL MILL CONSTRUCTION-

 GEAR BOX AND BOWL ASSEMBLY WITH

ROTARY VANE WHEEL
 AIR INLET HOUSING & AIR DIR. VANES
 SEPARATOR BODY WITH JOURNAL ASSLY
 CLASSIFIER ASSEMBLY WITH MILL PORT &
MDV
 MILL REJECT HANDLING SYSTEM
MERITS

-LOW INITIAL INVESTMENT

-LOW SPARES COST

-LOW MAINTENANCE COST

-ON LINE ADJUSTMENT

-QUIET OPERATION

- LOW POWER CONSUMPTION

DEMERITS:

-LOW GRINDING ELEMENT LIFE

-FREQUENT ROLL ADJUSTMENT

-FREQUENT GRINDING ELEMENT CHANGES

-HIGH REJECTS

-CAPACITY REDUCTION WITH ROLL WEAR

-FINENESS REDUCTION WITH ROLL WEAR

-HIGH CARBON LOSS IN BOTTOM ASH

2. BALL & RACE MILLS (E-MILLS)
 GRINDING BY BALLS ROLLING OVER RACE

 TOP RACE FIXED BOTTOM RACE ROTATING

 GRINDING PRESURE APPLIED THRU’ TOP RACE

 CRUSHING & ATTRITION

 8.5 E9 TO 13 E 10
 GRINDING ELEMENTS
 NI-HARD
 HI-CHROME

 GRINDING ELEMENT LIFE - 12,000 HRS

SIZES.AVL 8 E 9 TO 13 E 10

DESIGNATION
8 E 9
80 “(TRACK DIA NO ON BALLS
IN INCHES ( 9 NOS)

MERITS:
•HIGHER CAPACITY MILLS AVAILABLE.
•HIGHER WEAR LIFE OF BALLS.
•CAN HANDLE ABRASIVE COALS -YGP 90-100.
•HYDRAULIC LOADING SYSTEM CAPABLE ON
ADJUSTMENT OF GRINDING FORCES.
•NEGLIGIBLE REJECTS.
•FINENESS WITH STATIC CLASSIFIER 80% TO
90%.
•CONSISTENT OUT PUT.
DEMERITS
-HIGHER INITIAL COST
-HIGHER GRINDING ELEMENT COST
-HIGHER REPLACEMENT TIME
-METAL TO METAL CONTACT
-HIGHER NOISE LEVEL
-HIGH VIBRATIONS
-NEEDS VIBRATION ISOLATION
-PRONE TO BREAKING OF BALLS
-HIGHER PRESSURE DROP
-HIGHER POWER CONSUMPTION
-LARGER STATIC CLASSIFIER TO IMPROVE FINENESS
 3. MPS MILLS
(MULHE PENDEL SCHUSSEL= MILL PANDULAM BOWL)

 2000 UNITS WORLD OVER

 ROTATING GRINDING RING

 3 WHEEL SHAPED LARGE ROLLERS
 ROLLERS FREE TO RUN IN TROUGH SHAPED
GRINDING RING.
 GRINDING ROLLERS MOUNTED ON
LOADING FRAME
 LARGEST ROLL DEVELOPED 3520 mm
 HYDRO PNEUMATIC ADJUSTMENT
 COUNTER PRESSURE CONTROL SYSTEM
 GRIND FORCES TRANSFERRED DIRECTLY

•PLANETARY GEAR BOX

•MILLS AVAILABLE FROM 10 T/HR - 200 T/HR

•LICENSE AGREEMENTS IN USA, JAPAN, CHINA,

ITALY, RUSSIA
MERITS
•DEVELOPMENT FOR LOW NOX FIRING SYSTEMS

•OPTIMUM GRINDING PRESSURE

•QUICK HYDRAULIC LOAD ADJUSTMENT

•ELECTRONIC CONTROL FOR OPERATING PRESSURE

•PNEUMATIC ACCUMULATOR SURGE

•EASY ROLL REMOVAL

DEMERITS

•LITTLE EXPERIENCE WITH INDIAN COAL

•ONLY UNIT 500MW FURRAKKA

•COULD NOT PROVE MILL OUT PUT

•CUSTOMER APPREHENSION
-DIFFICULT TO MAINTAIN HYDRAULICS

-RATED CAPACITIES HIGH

-HIGH GRINDING PRESSURE WILL CAUSE

REDUCTION IN GRINDING ELEMENT LIFE
•HIGHER MILL DP

•HIGHER POWER CONSUMPTION

•TALLER IN SIZE

•HIGHER INITIAL RESISTANCE

•SPARE PARTS COST HIGH DUE TO IMPORT

 SLOW SPEED MILLS
BALL TUBE MILLS
 COLLABORATOR ALSTOM POWER (S.I.)

HORIZONTAL CYLINDRICAL TUBE

LOW SPEED ROTATION 15 TO 18 RPM
MODELS BBD 3048, 4148, 4760, 4772, 5178
(BOUYER BOULLETS DIRECT=TUBE,BALLS)
DRIVE SYSTEM
 HIGH SPEED A/C MOTOR
 POWER GEAR BOX
 GIRTH GEAR & PINION
 SPEED REDUCTION 1/100
 2 SYMMETRICAL GRINDING CIRCUITS

 GRINDING
 IMPACT
 ATTRITION
 CRUSHING DUE BALL ROLLING
 CRUSHING BALL ROLLING OVER
LINERS
GRINDING MEDIA
 Mn STEEL LINER & FORGED BALLS
 HI-CHROME LINERS & HIGH CHROME
BALLS
MERRITS

•MAINTENANCE FREE

•HIGH WEAR PART LIFE

•LINERS LIFE 30000 HRS PLUS

•CONSISTENT FINENESS

•CONSISTENT OUTPUT

•RIGHT FOR POOR GRADE COALS.

•ZERO REJECTS
DEMERITS

•HIGH POWER CONSUMPTION

• HIGH GREASE CONSUMPTION

• MILL EXPLOSIONS

• HIGH INITIAL INVESTMENT

 MILLS SUPPLIED FOR 500 MW

STATION UNITS TYPE OF MILLS NO. GR.EL.

MW OF MILLS

NTPC 2X500 XRP 1003 8/UNIT WOL

SINGRAULI 8000HR

NTPC 3X500 XRP 1003 9/UNIT WOL

KORBA 8000HR

NTPC 3X500 XRP 1003 8/UNIT WOL

RAMAGUNDAM 12000HR

NTPC 2X500 BBD 4772 5/UNIT HI-CR

VINDHYANCHAL 30000HR
 MILLS SUPPLIED FOR 500 MW

STATION UNITS TYPE OF MILLS NOS. GR.EL.

MW OF MILLS

MSEB 2X500 XRP 1043 6/UNIT WOL

CHANDRAPUR 8000HR

MSEB 1X500 BBD 4772 5/UNIT HI CR

CHANDRAPUR 30000HR
 MILLS BEING SUPPLIED FOR 500 MW
STATION UNITS TYPE OF MILLS NOS. GR.EL.
MW OF MILLS

NTPC 2X500 XRP 1003 9/UNIT MPSP

SIMHADRI 3500HR

NTPC 4X500 XRP 1003 10/UNIT MPSP

TALCHER 4000HR

MILLS UNDER FINALISATION

NTPC 1X500 XRP 1003 10/UNIT MPSP

RAMAGUNDAM MPS 235 6000HR

NTPC 2X500 XRP1003 9/UNIT HICR

RIHAND MPS 225 6000HR
DUOCAST ROLL
SECTIONAL VIEW OF CARBIDE INSERTS

S G IRON

INSERTS
MADE OF
FMU 18
 660 MW SIPAT TENDER
REQUIREMENTS:

1) 9 MILLS

2) MILL LOADING 90%,

4) DESIGN COAL  2 MILLS STAND BY

5) WORST COAL  1 MILL STAND BY

6) VERY WORST COAL  NO STAND BY MILL, 100%

LOADING
7) ONLY VERTICAL SPINDLE MILLS

8) REQD. GRINDING ELEMENT LIFE = 8,000 HRS.

9) MIN. QUALIFYING GR. EL.LIFE= 5,500 HRS.

10) OPERATIONAL EXPERIENCE = 2 YRS. AT 2

STATIONS.

11) WEAR PART LIFE AT 80 YGP

12) OUTPUT REDUCTION ALLOWED ON ROLL WEAR

= 90 %
 BOWL MILL CAPACITIES

MILL TYPE NOMINAL NO OF MILLS

CAPACITY REQD. FOR
50% HGI, SIPAT
10 % MOISTURE TENDER

XRP -1003 62.8 T/ HR. 11

XRP-1043 71.6 T/ HR. 10

XRP-1103 84.4 T/ HR. 9

XRP-1203 105.2T/ HR. 8

CONSTRAINTS WITH BOWL MILLS FOR
SIPAT TENDER

 FOR 663 MW WE REQ. 11 NOS. XRP 1003 MILLS,

CUSTOMER WANTS 9 MILLS ONLY

 9 NOS. XRP 1103 SUIT TO CUST. REQUIREMENT

DOC. AVL. BUT EXPERIENCE NOT AVAILABLE
AS WILL BE MANUFACTURED FIRST TIME IN
BHEL

 XRP 1203 MILLS DOC. NOT AVAILABLE

CONSTRAINTS WITH TUBE MILLS FOR
SIPAT TENDER

 6 NOS. BBD 4772 MILLS CAN MEET 660 MW

 BHEL BBD 4772 MILLS ARE WELL QUALIFIED IF

ACCEPTED BY THE CUSTOMER

 CUSTOMER HAS SPECIFIED ONLY VERTICAL

SPINDLE MILLS

 ALSTOM POWR HAS TAKEN UP WITH NTPC

FOR ACCEPTANCE OF TUBE MILLS
 MILLS FOR
660 MW SIPAT SUPER CRITICAL

TUBE MILLS 6 x BBD 4772

BOWL MILLS 9 x XRP 1103

E MILLS 9 x 12 E 10

MPS MILLS 9 x MPS 255 ( BBP)

9 x B& W 118 K
CONCLUSION

 ONLY MPS MILLS OR E MILLS WILL

QUALIFY NTPC REQUIREMENTS
 ENTER IN TO TECHNICAL COLLAB.
FOR MPS OR E MILLS
 MITSUI BABCOCK NOT READY TO
PART THE E MILLS TECHNOLOGY
 NEGOTATIONS ARE ON WITH BBP
GERMANY FOR TECHNICAL TIE UP.
 RETROFITS IN BOWL MILLS

VANE WHEEL ASSEMBLY

STATIONARY INTER MEDIATE LINERS

ABOVE BOWL
JOURNAL HEAD LINED W/ NI-HARD
NI-HARD CLASSIFIER VANES 20,000 HRS LIFE

CERAMIC LINING CONES - 50,000 HRS LIFE

FLAP TYPE DISCHARGE VALVE

VENTURY VANE CERAMIC LINING

 IMPROVEMENTS

1) METALLURGY

2) AERODYNAMICS

3) ROLL SIZE OPTIMISATION

4) STATIC LOADING - SPRING PRESSURE

 WEAR LIFE IMPROVEMENT
MILL BOTTOM INSU. COVER A514 GRB

M.S.L.ASSLY A 514 GR B

VANE WHEEL ASSLY NI-HARD ASSLY

SEP BODY NI HARD LINERS

JOURNAL ASSLY NI HARD LINERS

CLASSIFIER VANES NI HARD 15,000 HRS

INNER CONE CERAMIC TILES 25,000 HRS
MPO ,MDV CERAMIC TILES
MILL DISCHARGE VALVE A-514 GRB
FUEL PIPE BENDS CERAMIC LINING
GRINDING ELEMENTS HI-CHROME
 NI HARD - IV
COMPOSITION

C Si Ni Cr Mo Mn

3.0-3.6 0.3-0.9 3.3-4.0 1.5-2.3 0.2-1.5 0.3-0.8

WANAKBORI
LIFE 5000 HRS

PROBLEM

MANURACTURING CRACKING DURING COOLING

 NI HARD - II
COMPOSITION

C Si Ni Cr Mo Mn

3.0-3.6 0.32-0.9 3.3-4.0 1.8-2.2 1.5 MAX 0.4-0.9

LIFE
XRP 623 TO XRP 883 2500 HRS. TO 3500
HRS

XRP 1003 1000 HRS TO 2500 HRS.

 SUPER NIHARD

DEVELOPED BY B.H.E.L. CORP. R&D

W,Ti, Mo, V, Cu & B ADDED

Ni, Cr, Si, PROPORTION CHANGED

TRIALS AT RAICHUR LIFE

BRS 7000 HRS

GR 5000 HRS
VALVE BODY CERAMIC LINING

MPO CERAMIC LINING

VENTURY SIZE OPTIMIZATION

COLLAR
INVERTED GAP OPTIMIZATION
CONE GAP
AIR
RESTRICTION GAP OPTIMIZATION
RING
EXTERNAL LUB OIL SYSTEM
MECHANICAL FACE SEAL
JOURNAL SHAFT WEAR SLEEVE
HIGH CHROME GRINDING ELEMENTS

BABCOCK & WILCOX

MEGATTOEAUX INT.
FIRTH & RIXON U.K

TO THEIR METALLURGIES FOR INDIAN

COAL. LIFE ASKED 8000 HRS
RAICHUR
INSTALLED AT: ROPAR
TUTICORIN

LIFE ACHIEVED 4000 - 4700 HRS

WELD OVER LAY ROLLS
BUILDING IRON CORE BY WELD
ELECTRODE STOODY 103
TUKKER USA
LIFE 9,394 HRS

ELECTRODE COMBUST
ALLOY
MML - USA
LIFE 18,000 HRS

BULL RING HIGH

SEGMENTS CHROME
 1890 USED IN CEMENT MILLS

FULLER LEIGH & CO. USA E-TYPE

MILLS.
RESEARCH IN ONEIDA STREET STN. EFFECTS
1919-1921
STUDIED

EFFECT OF FINENESS IN COMBUSTION.

DRYING COAL IN PULVERISER.

TEMP. & HEAT ABSROPTION IN FURNACE

DISTRIBUTION OF HEAT & ASH FROM COAL

ELIMINATION OF DUST FROM FUEL GASES

1919 CE-USA DEVELOPED RAYMOND MILLS
FOR METALLURGICAL FURNACE,
SMALLER SIZES( 6t/hr.)

1945 CE ESTABLISHED MILLS FOR TPP (25 T/hr.)

1965 60s HIGHER RANGE MILLS PUT INTO OPRN.

80s BHEL ENTERED FOR

COLLABORATION
 MPS Mills DEVELOPED BY PFEEFFER COMPANY
1958
FOR PULVERISING CEMENT.

1960s MODIFIED BY BABCOCK BORSIG FOR PULV. &

DRYING BITUMINOUS COAL.

COMMERCIALLY USED IN GERMANY FOR 300

1966 MW PLANT.