Beruflich Dokumente
Kultur Dokumente
Adi Sunariadi
Federasi Industri Kimia Indonesia (FIKI)
E-mail : Adi_Sunariadi@yahoo.com
Jakarta, 14 January 2013
Contents
Overview of GHS
Physical Hazards
Health Hazards
Environmental Hazards
Hazard Communication (SDS and Label)
GHS Implementation in Indonesia
GHS Implementation – Actions need to be taken by
Business Operators
Overview of GHS
4 4
5.1
GHS vs Transport of Dangerous Goods
GHS Implementation
Transport Industrial
workplace
Agriculture
Consumer
products
• Division 1.3 : Fire hazard plus minor blast or projection hazard (or both)
Unstable explosives are those which are thermally unstable and/or too sensitive
for normal handling, transport, and use. Special precautions are necessary.
Classification Criteria for Explosives
• Classification in one of the six divisions is based on Test Series 2 through 8 in
Part 1 of the UNRTDG, Manual of Tests and Criteria :
Table 2.1.1: Criteria for explosives
Category Criteria
Unstablea explosives For explosives of Divisions 1.1 to 1.6, the following are the core set of tests that
or explosives of need to be performed:
Division 1.1 to 1.6 Explosibility: according to UN Test Series 2 (Section 12 of the
UN Recommendations on the Transport of Dangerous Goods,
Manual of Tests and Criteria). Intentional explosivesb are not
subject to UN Test Series 2.
Sensitiveness: according to UN Test Series 3 (Section 13 of the
UN Recommendations on the Transport of Dangerous Goods,
Manual of Tests and Criteria).
Thermal according to UN Test 3(c) (Sub-section 13.6.1 of the
stability: UN Recommendations on the Transport of Dangerous Goods,
Manual of Tests and Criteria).
Further tests are necessary to allocate the correct Division.
Explosive Example Classifications
Name UN Classification*
Number
Lead azide wetted with not less than 20% water 0129 1.1A
Sounding devices (explosive) 0204 1.2F
20
Hazard Communication for Explosives - Annex 1
EXPLOSIVES
Explosives Divisi 1.1 Divisi 1.2 Divisi 1.3 Divisi 1.4 Divisi 1.5 Divisi 1.6
Tidak Stabil
Tanpa Tanpa
pictogram pictogram
1.5 on 1.6 on
orange orange
background background
Menggunakan rumus :
Example : Propane
Classification Criteria for Flammable Gases
Category Criteria
1 Gases, which at 20 °C and a standard pressure of 101.3 kPa:
(a) are ignitable when in a mixture of 13% or less by volume in air; or
(b) have a flammable range with air of at least 12 percentage points regardless of the
lower flammable limit.
2 Gases, other than those of Category 1, which, at 20 °C and a standard pressure
of 101.3 kPa, have a flammable range while mixed in air.
NOTE 1: Ammonia and methyl bromide may be regarded as special cases for some regulatory
purposes.
NOTE 2: Aerosols should not be classified as flammable gases. See Chapter 2.3.
Flammable Gases
Kriteria Gas Mudah Menyala Ketegori 1 :
Gas yang pada temperatur 20°C dan tekanan standar 101,3 kPa, dapat
menyala jika bercampur dengan 13% atau lebih volume udara atau
mempunyai rentang nyala dengan udara, tidak kurang dari 12% point
berdasarkan batas bawah nyala (lower flammable limit).
32
2. Flammable Gases
(including chemically unstable gases)
Definition :
- A chemically unstable gas is a flammable gas that is able to
react explosively even in the absence of air or oxygen.
Example : Acetylene
Criteria for Chemically Unstable Gases
A flammable gas that is also chemically unstable will be additionally
classified in one of the following categories:
Category Criteria
A Flammable gases which are chemically unstable at 20°C and a standard pressure of
101.3 kPa
B Flammable gases which are chemically unstable at a temperature greater than 20°C
and/or a pressure greater than 101.3 kPa
Hazard Communication for Flammable Gases - Annex 1
FLAMMABLE GASES ( INCLUDING CHEMICALLY UNSTABLE GASES )
Flammable gases Chemically unstable gases
Note
Kategori 1 Kategori 2 Kategori A Kategori B
Under the UN
Recommendations
No additional No additional on the Transport of
Tanpa pictogram Dangerous Goods,
pictogram pictogram
Model Regulations,
the symbol,
number and border
Bahaya Awas No additional signal No additional signal line may be shown
word word in black instead of
white. The
Gas amat mudah Gas mudah May react May react explosively background colour
menyala menyala explosively even in even in the absence stays red in both
the absence of air of air at elevated cases.
pressure and/or
temperature
Ya
Formula: i Tci
Where:
Vi%: equivalent content of flammable gas i
Tci: maximum concentration of a flammable gas i in nitrogen at which
the mixture is still not flammable in air
If the mixed gas contains an inert gas other than nitrogen, the formula is
H +N
2 2
adjusted using the equivalency
n
factor Ki. H
2 +CO
2
X
V%
i Range
Criterion: i Tci
≧1
Classification of Flammable Gas Mixtures (2)
Procedure:
(1) Ascertain the equivalency factors (Ki) for the inert gases in the
mixture versus nitrogen
(2) Calculate the equivalent volume of the mixture, converting the
non-nitrogen inert gases into nitrogen
(3) Adjust the sum of the contents to 100%
(4) Ascertain the Tc coefficients for the flammable gases
(Obtain the Tc coefficients from ISO 10156: 2010, Table 2
Maximum concentration at which a mixture of a flammable gas
and nitrogen does not ignite in air (Tci))
(5) Use the criterion to calculate whether the gas should be classed
as a flammable gas
Classification of Flammable Gas Mixtures (3)
(1) Ascertain the equivalency factor (Ki) of the inert gas to nitrogen
Ki (Ar) = 0.5,Ki (He) = 0.5
(2) Use the Ki value of the inert gas to convert it to nitrogen and calculate the equivalent
volume of the mixture
2% (H2) + 6% (CH4) + [27%x0.5 + 65%x0.5] (N2)
= 2% (H2) + 6% (CH4) + 46% (N2) = 54%
(3) Adjust the sum of the contents to 100%
100/54 x [2% (H2) + 6% (CH4) + 46% (N2) ]
= 3.7% (H2) + 11.1% (CH4) + 85.2% (N2)
(5) Calculate
n
the flammability of the equivalent mixture using the formula:
3.7/5.7 11.1/14.3 1.42
Vi %
i Tci
The test method is described in the Section 31, Part III of the UNRTDG,
“Manual Tests and Criteria”.
Example : Insecticides
Classification Criteria for Aerosols
• Aerosols should be considered for classification as
flammable if they contains any component which is
classified as flammable according the GHS criteria,
i.e. :
Tidak
Kategori 1
Apakah aerosol mengandung ≥ 85% komponen
mudah menyala dan apakah juga mempunyai Ya
panas pembakaran ≥ 30 kJ/g?
Tidak
Bahaya
2. 3 Decission Logic Flammable Aerosols
Spray aerosol
Aerosol semprot Decision logic 2.3 (b)
Kategori 1
Dalam pengujian jarak
pembakaran, apakah pembakaran
terjadi pada jarak ≥ 75 cm ? Ya
Tidak Bahaya
Ya
Awas
Awas
Dalam uji terbakar ruang tertutup, apakah
(waktu ekuivalen ≤ 300 s/m3; atau Kategori 2
(deflagrasi densitas ≤ 300 g/m3? Ya
Tidak
Awas
Tidak
diklasifikasikan
2. 3 Decission Logic Flammable Aerosols
Foam aerosol
Aerosol busa Decision logic 2.3 (c)
Kategori 1
Tidak
diklasifikasikan
Examples of Aerosol
Examples of products
Use Physical state of spray
hair spray foam, liquid
deodorants powder, liquid, gas
shaving foams foam
perfumes liquid
coatings liquid, paste
insect sprays liquid
Pharmaceutical liquid, powder, foam, paste
Examples of propellants
Liquefied gas Flammable aerosol
Hydrocarbons Propane, butane, isobutene
Halocarbons <environmental destruction>
Dissolved gas Compressed gas Aerosol
CO2, N2 food
4. Oxidizing Gases
Definition :
Any gas which may, generally by providing oxygen, cause
or contribute to the combustion of other material more than
air does.
NOTE: “Gases which cause or contribute to the combustion of other material more
than air does” means pure gases or gas mixtures with an oxidizing power greater
than 23.5% as determined by a method specified in ISO 10156 : 2010.
Guidance from ISO 10156 : 2010
The classification method described in ISO 10156 uses the criterion that a gas mixture should be considered
as more oxidising than air if the oxidising power of the gas mixture is higher than 0.235 (23.5%).
x C
i 1
i i
OP n p
x K
i 1
i
k 1
k Bk
Where:
xi = molar fraction of the i:th oxidising gas in the mixture;
Ci = coefficient of oxygen equivalency of the i:th oxidising gas in the mixture;
Kk = coefficient of equivalency of the inert gas k compared to nitrogen;
Bk = molar fraction of the k:th inert gas in the mixture;
n = total number of oxidising gases in the mixture;
p = total number of inert gases in the mixture;
x C
i 1
i i
0.09 1 0.16 0.6
OP 0.201 20.1 < 23.5
n p
0.09 0.16 0.75 0.9
x K
i 1
i
k 1
k Bk
OXIDIZING GASES
Category 1 - - - Note
Danger
May cause or
intensify fire;
oxidizer
Pictogram colours:
Examples :
Compressed Gas : Helium
Liquefied Gas : Ammonia
Refrigerated Liquefied Gas : Liquid Nitrogen
Dissolved Gas : Acetylene
Gases under Pressure Classification Criteria
Table 2.5.1: Criteria for gases under pressure
Group Criteria
Compressed gas A gas which when packaged under pressure is entirely gaseous at -50 °C; including
all gases with a critical temperature -50 °C.
Liquefied gas A gas which when packaged under pressure, is partially liquid at temperatures
above -50 °C. A distinction is made between:
(a) High pressure liquefied gas: a gas with a critical temperature between -50°C
and +65°C; and
(b) Low pressure liquefied gas: a gas with a critical temperature above +65°C.
Refrigerated A gas which when packaged is made partially liquid because of its low temperature.
liquefied gas
Dissolved gas A gas which when packaged under pressure is dissolved in a liquid phase solvent.
The critical temperature is the temperature above which a pure gas cannot be liquefied, regardless of the
degree of compression.
NOTE: Aerosols should not be classified as gases under pressure. See Chapter 2.3.
Guidance
• In order to classify substances or mixtures as gases under
pressure, the following information will be needed:
Apakah
(a) tekanan uap pada 500C lebih besar dari 3 bar?; atau
Tidak
Tidak
(b) Bahan atau campuran menjadi gas sempurna pada diklasifikasikan
200C dan 101,3 kPa?
Gas terlarut
Ya
Awas
Tidak
Bersambung …..
56
Gas Cair
Apakah titik kritis antara -500C dan +650C?
Ya
Tidak
Awas
Tidak
Awas
Awas
57
Examples - Gases Under Pressure
Classification Gas Critical temperature
Category Criteria
1 Flash point < 23 °C and initial boiling point 35 °C
2 Flash point < 23 °C and initial boiling point > 35 °C
3 Flash point 23 °C and 60 °C
4 Flash point > 60 °C and 93 °C
Decision Logic for Flammable Liquids
Examples : Flammable Liquids
FLAMMABLE LIQUIDS
Category 1 Category 2 Category 3 Category 4 Note
Under the UN
Recommendations
No pictogram on the Transport of
Dangerous Goods,
Model Regulations,
the symbol,
number and
Danger Danger Warning Warning border line may be
shown in black
Extremely Highly Flammable liquid Combustible liquid instead of white.
flammable liquid flammable liquid and vapour The background
and vapour and vapour colour stays red in
Not required under both cases.
the UN
Recommendations
3 3 3 on the Transport of
Dangerous Goods
Model Regulations
7. Flammable Solids
Definition :
A flammable solid is a solid which is readily combustible, or
may cause or contribute to fire through friction.
Category Criteria
1 Burning rate test:
Substances or mixtures other than metal powders:
(a) wetted zone does not stop fire; and
(b) burning time < 45 s or burning rate > 2.2 mm/s
Metal powders: burning time 5 min
2 Burning rate test:
Substances or mixtures other than metal powders:
(a) wetted zone stops the fire for at least 4 min; and
(b) burning time < 45 s or burning rate > 2.2 mm/s
Metal powders: burning time > 5 min and 10 min
NOTE 1: For classification tests on solid substances or mixtures, the tests should be performed on the
substance or mixture as presented. If for example, for the purposes of supply or transport, the same chemical
is to be presented in a physical form different from that which was tested and which is considered likely to
materially alter its performance in a classification test, the substance must also be tested in the new form.
NOTE 2: Aerosols should not be classified as flammable solids. See Chapter 2.3.
Classification Criteria for Flammable Solids, cont.
Ye
s
Positive
Category 2
Warning
Flammable solid – examples
Substance Classification
Sulphur Category 2
70
Example of Aluminum Powder Packaging
Hazard Communication for Flammable Solids - Annex 1
FLAMMABLE SOLIDS
Category 1 Category 2 - - Note
Colours for
pictogram
under the UN
Recommendations
on the Transport of
Dangerous Goods,
Danger Warning Model Regulations:
Symbol (flame):
Flammable solid Flammable solid black; Background:
white with seven
vertical red stripes;
Figure “4” in the
4 4 bottom corner:
black.
8. Self-reactive Substances and Mixtures
Definition :
Self-reactive substances or mixtures are thermally unstable liquid or solid
substances or mixtures liable to undergo a strongly exothermic
decomposition even without participation of oxygen (air).
This definition excludes substances and mixtures classified under the GHS
as explosives, organic peroxides or as oxidizing.
Example : m-Dinitrobenzene
Classification Criteria (1)
• Sensitivity and effect threshold
– Heat of decomposition < 300 J/g OR
– Self-Accelerating Decomposition Temperature (SADT) >
750C (50 kg package)
• Summary classification ...
Classification Criteria (2)
Summary classification, cont.
Hazard Communication for Self-Reactive Substances and Mixtures, Annex 1
Category Criteria
1 The liquid ignites within 5 min when added to an inert carrier and exposed to air, or it
ignites or chars a filter paper on contact with air within 5 min.
Example Chemicals Classified as Pyrophoric Liquids
Hazard Communication for Pyrophoric Liquids,
Annex 1
PYROPHORIC LIQUIDS
Category 1 - - - Note
Colours of UN
Recommendations
on the Transport of
Dangerous Goods,
Model Regulations,
pictogram:
Danger Symbol (flame):
black; Background:
Catches fire upper half white,
spontaneously if lower half red;
exposed to air figure “4” in bottom
corner: black.
4
10. Pyrophoric Solids
Definition :
A pyrophoric solid is a solid which, even in small quantities,
is liable to ignite within five minutes after coming into contact
with air.
Category Criteria
1 The solid ignites within 5 min of coming into contact with air.
NOTE: For classification tests on solid substances or mixtures, the tests should be performed on the
substance or mixture as presented. If for example, for the purposes of supply or transport, the same chemical
is to be presented in a physical form different from that which was tested and which is considered likely to
materially alter its performance in a classification test, the substance or mixture must also be tested in the
new form.
Examples of Chemicals Classified as Pyrophoric Solids
Category Substance
1 Iron powder
PYROPHORIC SOLIDS
Category 1 - - - Note
Colours of UN
Recommendations
on the Transport of
Dangerous Goods,
Model Regulations,
pictogram:
Danger Symbol (flame):
black;
Catches fire Background: upper
spontaneously if half white, lower
exposed to air half red; figure “4”
in bottom corner:
black.
4
11. Self-heating Substances and Mixtures
Definition :
A self-heating substance or mixture is a solid or liquid
substance or mixture, other than a pyrophoric liquid or
solid, which, by reaction with air and without energy
supply, is liable to self-heat;
Category Criteria
1 A positive result is obtained in a test using a 25 mm sample cube at 140 °C
2 (a) A positive result is obtained in a test using a 100 mm sample cube at 140 °C and a
negative result is obtained in a test using a 25 mm cube sample at 140 °C and the
substance or mixture is to be packed in packages with a volume of more than 3 m3; or
(b) A positive result is obtained in a test using a 100 mm sample cube at 140 °C and a
negative result is obtained in a test using a 25 mm cube sample at 140 °C, a positive
result is obtained in a test using a 100 mm cube sample at 120 °C and the substance or
mixture is to be packed in packages with a volume of more than 450 litres; or
(c) A positive result is obtained in a test using a 100 mm sample cube at 140 °C and a
negative result is obtained in a test using a 25 mm cube sample at 140 °C and a positive
result is obtained in a test using a 100 mm cube sample at 100 °C.
NOTE 1: For classification tests on solid substances or mixtures, the tests should be performed on the
substance or mixture as presented. If for example, for the purposes of supply or transport, the same chemical
is to be presented in a physical form different from that which was tested and which is considered likely to
materially alter its performance in a classification test, the substance or mixture must also be tested in the
new form.
NOTE 2: The criteria are based on the self-ignition temperature of charcoal, which is 50 °C for a
sample cube of 27 m3. Substances and mixtures with a temperature of spontaneous combustion higher than
50 °C for a volume of 27 m3 should not be assigned to this hazard class. Substances and mixtures with a self-
ignition temperature higher than 50 °C for a volume of 450 litres should not be assigned to hazard
Category 1 of this hazard class.
Examples of Chemicals Classified as Self-Heating
Substances and Mixtures
Category Criteria
1 Any substance or mixture which reacts vigorously with water at ambient temperatures and
demonstrates generally a tendency for the gas produced to ignite spontaneously, or which
reacts readily with water at ambient temperatures such that the rate of evolution of flammable
gas is equal to or greater than 10 litres per kilogram of substance over any one minute.
2 Any substance or mixture which reacts readily with water at ambient temperatures such that
the maximum rate of evolution of flammable gas is equal to or greater than 20 litres per
kilogram of substance per hour, and which does not meet the criteria for Category 1.
3 Any substance or mixture which reacts slowly with water at ambient temperatures such that
the maximum rate of evolution of flammable gas is equal to or greater than 1 litre per
kilogram of substance per hour, and which does not meet the criteria for Categories 1 and 2.
Examples of Chemicals Classified as Emit
Flammable Gases in Contact with Water
Hazard Communication for Chemicals that Emit
Flammable Gases in Contact with Water, Annex 1
SUBSTANCES AND MIXTURES, WHICH IN CONTACT WITH WATER,
EMIT FLAMMABLE GASES
Category 1 Category 2 Category 3 - Note
Under the UN
Recommendations
on the Transport of
Dangerous Goods,
Model Regulations,
the symbol,
Danger Danger Warning number and border
line may be shown
In contact with In contact with In contact with in black instead of
water releases water releases water releases white. The
flammable gases flammable gases flammable gases background stays
which may ignite blue in both cases.
spontaneously
4 4 4
13. Oxidizing Liquids
Definition :
An oxidizing liquid is a liquid which, while in itself not
necessarily combustible, may, generally by yielding oxygen,
cause, or contribute to, the combustion of other material.
Category Criteria
1 Any substance or mixture which, in the 1:1 mixture, by mass, of substance (or mixture) and
cellulose tested, spontaneously ignites; or the mean pressure rise time of a 1:1 mixture, by
mass, of substance and cellulose is less than that of a 1:1 mixture, by mass, of 50%
perchloric acid and cellulose;
2 Any substance or mixture which, in the 1:1 mixture, by mass, of substance (or mixture) and
cellulose tested, exhibits a mean pressure rise time less than or equal to the mean pressure
rise time of a 1:1 mixture, by mass, of 40% aqueous sodium chlorate solution and cellulose;
and the criteria for Category 1 are not met;
3 Any substance or mixture which, in the 1:1 mixture, by mass, of substance (or mixture) and
cellulose tested, exhibits a mean pressure rise time less than or equal to the mean pressure
rise time of a 1:1 mixture, by mass, of 65% aqueous nitric acid and cellulose; and the criteria
for Categories 1 and 2 are not met.
Examples of Chemicals Classified as Oxidizing
Liquids
Hazard Communication for Oxidizing Liquids,
Annex 1
OXIDIZING LIQUIDS
Category 1 Category 2 Category 3 - Note
Under the UN
Recommendations
on the Transport of
Dangerous Goods,
Model Regulations,
pictogram colours:
Danger Danger Warning
Symbol (flame
May cause fire or May intensify May intensify over circle): black;
explosion; strong fire; oxidizer fire; oxidizer Background:
oxidizer yellow; Figure
“5.1” in bottom
corner: black.
Category Criteria
1 Any substance or mixture which, in the 4:1 or 1:1 sample-to-cellulose ratio (by mass) tested,
exhibits a mean burning time less than the mean burning time of a 3:2 mixture, by mass, of
potassium bromate and cellulose.
2 Any substance or mixture which, in the 4:1 or 1:1 sample-to-cellulose ratio (by mass) tested,
exhibits a mean burning time equal to or less than the mean burning time of a 2:3 mixture (by
mass) of potassium bromate and cellulose and the criteria for Category 1 are not met.
3 Any substance or mixture which, in the 4:1 or 1:1 sample-to-cellulose ratio (by mass) tested,
exhibits a mean burning time equal to or less than the mean burning time of a 3:7 mixture (by
mass) of potassium bromate and cellulose and the criteria for Categories 1 and 2 are not met.
Examples of Chemicals Classified as Oxidizing
Solids
Hazard Communication for Oxidizing Solids,
Annex 1
OXIDIZING SOLIDS
Category 1 Category 2 Category 3 - Note
Under the UN
Recommendations
on the Transport of
Dangerous Goods,
Model Regulations,
pictogram colours:
Danger Danger Warning Symbol (flame
over circle): black;
May cause fire May intensify fire; May intensify fire; Background:
or explosion; strong oxidizer oxidizer yellow; Figure
oxidizer “5.1” in bottom
corner: black.
Characteristics
based on chemical structure {-O-O-}
thermally unstable
class includes substances and mixtures
Category Description
Type B Explosive properties: as packaged does not detonate or deflagrate but may undergo thermal
explosion
Type C Explosive properties: when packaged cannot detonate or deflagrate or undergo thermal explosion
Type D •Detonates partially, does not deflagrate & shows no violent effect when heated under
confinement OR
•Does not detonate, deflagrates slowly & shows no violent effect when heated OR
• does not detonate or deflagrate and shows medium effect when heated under confinement
Organic Peroxides Classification (3)
Summary Classification continued
Heating may cause Heating may cause Heating may Heating may
an explosion a fire or explosion cause a fire cause a fire
Same as for Not required under
explosives (follow the UN
same symbol Recommendations on
selection process) 5.2 5.2 5.2 the Transport of
Dangerous Goods,
Model Regulations.
16. Corrosive to Metals
Definition :
A substance or a mixture which is corrosive to metals is a
substance or a mixture which by chemical action will
materially damage, or even destroy, metals.
.
A substance or a mixture which is corrosive to metal is classified based
on the results of the test performed as described in Part III, sub-section
37.4 of the UN Recommendations on the Transport of Dangerous
Goods, “Manual of Tests and Criteria”.
Category Criteria
1 Corrosion rate on either steel or aluminium surfaces exceeding 6.25 mm per year
at a test temperature of 55 °C when tested on both materials.
NOTE: Where an initial test on either steel or aluminium indicates the substance or mixture being
tested is corrosive the follow-up test on the other metal is not required.
Minimum Mass Loss Equivalency to Criterion
6.5 mm/year
7 13.5
14 26.5
21 39.2
28 51.5
Examples of Chemicals Classified as Corrosive to
Metals
Hazard Communication for Corrosive to Metals,
Annex 1
CORROSIVE TO METALS
Category 1 - - - Note
Under the UN
Recommendations
on the Transport of
Dangerous Goods,
Model Regulations,
pictogram colours:
Warning
Symbol
May be corrosive (corrosion): black;
to metals background: upper
half: white; lower
half: black with
white border;
Figure “8” in the
bottom corner:
white.