PVG 100

New heights in flow-sharing

Rev. B
Maximize productivity
and machine efficiency

• Closed center load sense with

fixed or variable pumps
• Post-compensated design for
proportional flow
• Integrated pilot-operated checks

Rev. B
System integration for
optimized vehicle architecture

• Hybrid valve solutions

• Integrated priority inlets
• Commonality with other PVG
products,
e.g. electrical actuators

Rev. B
PVG 100 – Why ?

• Stringent engine emission requirements require

LS systems to meet efficiency levels.
• Market is moving towards flow sharing options.
• Hydraulic system design are flow and power
limited.
• Machines are growing in size & capability –
results in higher flow – higher pressure – more
electronics are implemented.
• Total vehicle cost savings.

Rev. B
PVG 100 – What is it?

• Post-Compensated Directional Control Valve

• Fulfills demands for flow/power limited systems
• Simplifies operator control
• Allows accurate, precise movement
• Customized configurations with sectional design
• Utilizes common hardware within PVG family
• For use with fixed/variable displacement pumps.

Rev. B
 Introduction of PVG 100
Pre-Compensation Post-Compensation
Features • Compensator located in front of main • Compensator located after main spool
spool
• Compensator controls the P,
• Compensator controls individual P, determined by the highest load pressure
determined by the LS work-port (LSmax), and the pump pressure - P
pressure, and the compensated across the opening area of the main
pressure. spool.
• Compensator spring and LS opens the • Compensator spring and (LSmax) closes
compensation spool the compensation spool.
Simplified
Cetop
diagram

Advantages • Enables individual control to LSA/B • Flow-Sharing

work-port pressure limitation.
Side Effects • Flow-Sharing not possible • Inhibits individual control to LSA/B
work-port pressure limitation.

Rev. B
Flow Sharing Definition

• Post-compensated valves achieve load

independent flow control regardless of the level
of supply flow available.

• When the flow demand exceeds the available

supply, a proportional reduction in demanded
flow for each section is achieved.

• When the flow demand is less than the available

supply, full demanded flow for each section is
delivered.

Rev. B
 Flow Sharing Definition Graph
70
Saturated Pump Flow

60

50

40
Flow

30

Pump Flow
20 Function 1
Function 1 Desired

Function 2
10
Function 2 Desired

0
0 1 2 3 4 5 6 7 8 9 10
Time

Rev. B
Flow Sharing Definition Schematic

Rev. B
Quiz? - PVG32 Pre-compensated

1. Where does the flow go?

– Pump Flow 100lpm
– Section #1 – 100lpm spool @ 200bar load
– Section #2 – 100lpm spool @ 100bar load

2. Where does the flow go?

– Pump Flow 100lpm
– Section #1 – 65lpm spool @ 200bar load
– Section #2 – 65lpm spool @ 100bar load

Rev. B
PVG 100 – Features

Hybrid solution
PVG32/100

Hybrid solution
PVG32/100/HIC

Rev. B
PVG 100 – Features

Rev. B
Work Sections

Rev. B
PVG 100 – Features

• Working Pressures to 350 bar

• Compensated Flow to 180 lpm
• Return Flows to 320 lpm
• Stand by Pressures from 15-35 bar
• Operating Temperature Range –30 to 90 C
• Viscosity to 6 cSt
• Priority Flow up to 60 lpm

Rev. B
 PVG 100 – Features

Standard programme consists of :

• 14 Inlet module variants
• 8 Working module variants
• 48 Spools (Incl. Assembl. variants)
• Interface modules

• Up to 8 PVB 100 sections per valve group

• Up to 10 PVB100/32 sections per valve group

PVM (Manual actuation)

PVE (Electrical actuation) As for PVG 32
PVLP (Shockvalves)
Rev. B
PVG 100 Configurations
Closed Center with End Module Closed Center with Interface Module
PVPV 100-1 PVB100

B
PVB100 PVB100 PVT100
1 PVPV 100-1 PVB100 PVTI100/32
PVBZ32 PVB32 PVS32
2
B B B
B B
P T
P T
A A A A A A
LX
LX

Closed Center with Interface module

Closed Center with End Module

4
PVPV 100-2 PVTI100/32

3
PVB100
PVPV 100-2 PVB100 PVB100 PVT100 PVBZ32 PVB32 PVS32
PVB100

B
B B B P B B
P T
T
A A A
A A A T
T LX

LX

Open Center with Interface Module

Open Center with End module
PVP 100-4 PVB100 PVB100 PVB100 PVT100 5 PVP 100-4 PVB100 PVB100/32
PVBZ32 PVB32 PVS32
6
B B B B
B B
P T P T
A A A A A A
LX

LX

Rev. B
Inlet Configurations
• Closed center inlet modules (PVPV)
– Pilot supply for electrical actuation
• Facility for pilot shut off
• Integrated priority valve (CF and Tank ports)

• Open center inlet modules (PVPF)

– Pilot supply for electrical actuation
• Facility for pilot shut off
• Facility for full flow dump (electrical)

• BSP & SAE versions

• Gauge connection for
– Accumulator
– Pilot pressure

Rev. B
Work Section Configurations
• All sections have integrated pressure
compensator (post compensated)
• With/without Pilot Operated Checks
• With/without shock valves in A & B port
• BSP & SAE versions
• Mechanical, Hydraulic or Electrical Actuators
• Float Available – Also with P.O. Checks
• Spools
– Closed ported (cylinder)
– Open ported -- throttled (motor)
– 40, 65, 100, 130, 150 and 180 lpm Rev. B
 PVG 100/32 Interface Module-PVTI

• Interface with Tank port

• Shock & anti cavitation valves (PVLP)

• BSP

• SAE
T
Must use PVG To Ls Pp
32 with T0
P

Rev. B
 Endcover Configurations

• Tank module PVT

– Shock & anti cavitation valves (PVLP)
– BSP & SAE
– LX port (LS connection for additional valves)

Rev. B
 Actuation modules

• Standard is always manual actuator PVM

combined with :
– PVE, for electrical actuation
• PVES – super proportional
• PVEH – proportional high
CA
• PVED – Canbus interface NS
AE-
J19
39
• PVEA – proportional fine ISO
BU
S
• PVEO – ON/OFF
• Hirschmann – AMP connectors
• Active – passive fault monitoring
– PVH, cover for hydraulic actuation
– PVMD, for mechanical actuation
– PVMR, for friction detent
– PVMF, for mechanical detend, float
Rev. B
Where to Apply

• Load sense systems

• Flows >100 lpm
• Varying flow during work cycle
• Multiple functions required simultaneously
• Improved controllability required
• Remote/electrical control
• Flexibility of configurations
• Hybrid solutions
• Energy management
Rev. B
 Technical Support TST Nordborg
Poul V. Pedersen
SD-VTS
Phone: +4587

Ext. : 7328
Tech. Support Assistant
Louise Callesen

Casper Friis Henrik Thunø Mariann Ebbesen Finn Kaad Arne Egholm Steen Larsen
Ext.: +5254 Ext.: 3952 Ext.: +4319 Ext.: +4182 Ext.: +5327 Ext.: +2175

Norway Australia/New Zealand

Portugal USA / Canada Japan/China
Sweden
Holland Schwitzerland Italy
Finland Denmark Spirit Korea
Spain Germany / Austria
Eastern Europe ASEAN
Belgium France
Overseas UK / India

PVED
Customer order database PVG 100 PVG
PVE / EH Hybrid solutions PVE
Joystick PVG 32/120 Variant Configuration

Direct telefax: +45 7488 3632 Updated June 2005

Internal address: L32-S141
E-mail:
Casper Friis cfriis@sauer-danfoss.com
Mariann Ebbesen mebbesen@sauer-danfoss.com
Arne Egholm aegholm@sauer-danfoss.com
Finn Kaad fkaad@sauer-danfoss.com
Steen Larsen slarsen@sauer-danfoss.com
Poul V. Pedersen pvpedersen@sauer-danfoss.com
Louise Callesen lwendelbo-nielsen@sauer-danfoss.com
Henrik Thunoe Hthunoe@sauer-danfoss.com

Rev. B
PVG 100
New heights in flow-sharing

www.sauer-danfoss.com

Rev. B