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Operating conditions:

 Pressure at the Discharge side of pump P1017A


accumulator=12.69 barg Pipe line designation: 6"-P10176-3101C
 Vapor pressure= 1417 bara  Pipe size=6 in. Sch. 40
 Temperature= 67 C  Straight length of pipe=91m
 Viscosity of LPG, = 0,23 cSt  Pipe elevation = 43m
 Density of LPG, = 488 kg/m3  Total length of straight pipe= 91+43 =
134m

Suction Side of pump P1017A


Pipe line designation: 8"-P10174-
3101C
 Pipe size D = 8 in Sch. 40
 Pipe Length L = 19m
 Pipe elevation, z = 70m
 Total length of straight pipe, L
= 26m
solusi

 The Frictional losses from the accumulator vessel V-1008 to the suction
of pump P1017A/B

LPG flow rate (W)= 143224 tonne/day = 1225m3/h = 59780 kg/h

1 cSt = 10−6 m2/s

Viskositas kinematik = 𝑣 = 0.23𝑐𝑆𝑡 = 0.23 × 10−6 𝑚2/𝑠


Viskositas absolut = 𝜇 = 𝑣𝜌
𝑘𝑔 𝑚2
𝜇 = 0.23 × 10−6 × 488 ×
𝑚3 𝑠
𝑘𝑔
= 0.112 × 10−3
𝑚𝑠

Internal diameter ID = 202.7 mm = 0.2027 m


𝜋𝑑2 𝜋(0.2027)2
𝐴= = = 0.03227𝑚2
4 4
- Fluid velocity`
𝑄 122.5 1 𝑚3 ℎ 1
𝑣= = × = 1.054 𝑚Τ𝑠
𝐴 3600 0.03227 ℎ 𝑠 𝑚2
- Reynolds number

𝐷𝑣𝜌 𝑑𝑣𝜌 𝑊
𝑅𝑒 = = = 354
𝜇𝑒 𝜇 𝑑𝜇
597.80
= 354
202.7 × 0.112
= 932.153
= 9.3 × 105 𝑡𝑢𝑟𝑏𝑢𝑙𝑒𝑛

- Pipe relative roughnes 𝜀Τ𝑑 = 0.046Τ202.7 = 0.000227

𝜀Τ
𝐷 6.7 0.9
𝐴= 3.7
× 𝑅𝑒

0.000227 6.7 0.9


= ×2
3.7 932153

= 8.4844 × 10−5
- friction factor

1 𝜀 5.02
= −4 log[ − log 𝐴]
𝑓𝑐 3.7𝐷 𝑅𝑒
1 0.000227 5.02
= −4 log − log 8.4844 × 10−5
𝑓𝑐 3.7 932153

= 16.3179 = 3.7377 × 10−3

𝑓𝐷 = 4𝑓𝑐 = 4 × 3.7377 × 10−3 = 0. . 0150

- Pressure drop (∆𝑃100 ) per 100 m


225𝑓𝜌𝑄 2
∆𝑃100 =
𝑑5
2
= 225 × 0.0150 × 488 × 2041.7 ൗ
202.73
𝑏𝑎𝑟
= 0.02
100𝑚
- Frictional pressure
2
drop untuk panjang pipa
𝐿 𝑣
∆𝑃𝑓 = 𝑓𝐷 𝜌 𝐿 26
𝐷 2 = = 128.27
𝐷 0.2027
= 0.0150 × 128.27 × 271.06

= 521.53 𝑁ൗ 2 𝑣2 1.0542
𝑚 𝜌 = 488 = 271.06
2 2

- head loss hf
𝐿 𝑣2
ℎ𝑓 = 𝑓𝐷
𝐷 2𝑔
1.0542
= 0.0150 × 128.27 ×
2(9.81)

= 0.109 𝑚
- The 3-K (Darby’s) method for determining the loss coefficient
for pipe fittings

0.3
𝐾1 25.4
𝐾𝑓 = + 𝐾1 1 + 𝐾𝐷
𝑅𝑒 𝐷𝑛,𝑚𝑚

Re > 2500

1−𝛽2 𝜃 2
𝐾𝑓 = [0.6 + 0.48𝑓] 𝑠𝑖𝑛
𝛽4 2

𝐷1 154.1
𝛽= = = 0.760
𝐷2 202.7

Asumsi 𝜃 = 45𝑜


1−0.7602 45𝑜 2
𝐾𝑓 = 0.6 + 0.48𝑓 𝑠𝑖𝑛 = 0.4759
0.7604 2
- Prresure lossdue fitting
𝜌𝑣 2
∆𝑃𝑓(𝑓𝑖𝑡𝑡𝑖𝑛𝑔) = 𝐾𝑇𝑜𝑡𝑎𝑙
2
𝑁
∆𝑃𝑓(𝑓𝑖𝑡𝑡𝑖𝑛𝑔) = 3.903 271.06 = 1060.05
𝑚2

- head loss due fittings


𝑣2
ℎ(𝑓𝑖𝑡𝑡𝑖𝑛𝑔) = 𝐾𝑇𝑜𝑡𝑎𝑙
2𝑔
1.0542
ℎ(𝑓𝑖𝑡𝑡𝑖𝑛𝑔) = 3,903 = 0.221𝑚
2×9.81

- Total friction loss due to straight pipe+fitting


∆𝑃𝑓𝑇𝑜𝑡𝑎𝑙 = ∆𝑃𝑓 + ∆𝑃𝑓(𝑓𝑖𝑡𝑡𝑖𝑛𝑔)
= 521.53 + 1060.05
= 1581.6 𝑁Τ𝑚2 = 1.58 𝑘𝑁Τ𝑚2

- Total head loss due to straight pipe + fiitting


ℎ𝑡𝑜𝑡𝑎𝑙 = ℎ𝑓 + ℎ𝑓 𝑓𝑖𝑡𝑡𝑖𝑛𝑔 = 0.109 + 0.221 = 0.33𝑚
Since the pipe has the same configuration v1 = v2,
and assuming that there is no net heat transfer and
no work is done by the system, q = w = 0.
𝐿 𝑣2
𝑒𝑓 = (4 𝑓𝐹 + σ 𝐾𝑓 )
𝐷 2
The pressure drop between the vessel and
the suction to pump P-1017A is:
−∆𝑃 = 𝑃1 − 𝑃2 = 𝜌𝑔(𝑧2 − 𝑧1 ) + 𝜌𝑒𝑓
−∆𝑃 = (488) (9.81)(0-7)+(488)(3.24)
= -31929.84 N/m2
= 0.32 bar
The Frictional losses from the discharge of pump
P1017A/B to the debutanizer unit C-1007:

Laju alir LPG ke unit debutanizer C-1007


adalah 122.5m3/h (59,780 kg/h). Dengan
Internal diameter of 6" Sch. 40, ID =
154.1mm
Maka luas pipa adalah

Fluid velocity
𝑄 122.5
𝑣= = =1.82 m/s
𝐴𝑟𝑒𝑎 (3600)(0.0187)
The fluid LPG re Pipe relative roughness /d = 0046/1541
= 00002985
𝑊 Using Chen’s explicit Eq. (4-35) to
𝑅𝑒 = 354
𝑑µ calculate the friction factor, fC:
59780
𝑅𝑒 = 354
(154.1)(0.112)

𝑅𝑒 = 1226136 (𝑓𝑢𝑙𝑙𝑦 𝑡𝑢𝑟𝑏𝑢𝑙𝑒𝑛)


Substituting in Eq. (4-35) the friction factor
fC is
1 ԑ 5.02
= −4 𝑙𝑜𝑔10 − log 𝐴
𝑓𝑐 3.7 𝐷 𝑅𝑒

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