Internship

in
LeeBoy India
Construction Equipment Pvt. Ltd.
Bengaluru

By,
Mohan BK
(R17MDD02)
Objectives of Internship

To analyze the practical implication of theoretical

knowledge acquired during the BE and M.Tech
program.

To gain practical knowledge about the organization.

To understandthe major functions along with

products and services of the organization.
Organization Profile
 Started in 1964, LeeBoy designs and manufactures
construction equipment for the infrastructure, road
construction and maintenance industry.
 LeeBoy manufacturing facilities are located in
Lincolnton, North Carolina; Bangalore, India and
Canoas, Brazil.
 LeeBoy India (LBI) was incorporated in India in October
2010.
 LeeBoy listed on the Singapore Exchange and is a
component stock of the FTSE Straits Times Index, FTSE
ASEAN 40 Index, MSCI Singapore and other indices.
 Products of the Organization
Motor Graders
• Motor Graders 785XL

• Motor Graders 985

Crawlers
• Crawler Excavator –
525E

• Crawler mounted
Drill-Rigs
• Backhoe Loaders
- 699

• Patcher – RA 400
Job Profile

 Assigned in:
Manufacturing and Operation Department

 Internship Period:
26th June 2018 to 27th July 2018
 Activities Performed

Designed Glass Trolley

• For storing Backhoe

Loader’s Cabin Glasses
• To avoid scratches
• Saving shop floor space
Designed Cylinder Stand

• Changed from single

vertical stand to two
• Increased storage
capacity
• Ease of handling the
cylinders while moving in
shop floor
 Motor Grader Assembly Line
Main Assembly

Stage 1 Stage 2 Stage 3 Stage 4

Sub
Assemblies

Turn Table
Engine + Rear axle + Sub-
Transmission Base Sub-
Tandem Assembly Assembly
Drive + Hub
 • Rear axle, tandem drive subassembly and engine-transmission
Stage 1 assembly are mounted on chassis.

• Boom, Saddle, battery and toolbox are fitted to the sub

Stage 2 assembly

• Fuel tank, hydraulic tank, articulate cylinder are fitted

Stage 3

• Turn table sub assembly is fitted to saddle, frond axle is fitted to

Stage 4 chassis and all hydraulic hose connections are made.

• Front scarifier or mould board,

Pre Dispatch
. • Back scarifier, turn table mould board’s blades are fitted
Area
Plant Layout
Prepared Standard Operation Procedures
(SOP)
1. SOP for Fuel Storage

Schematic representation of entire fuel line of the

plant
• To prevent fuel
spillage

• Ease of operating
fuel line for different
storage locations in
shop floor
2. SOP for Motor Grader
985’s Boom Hose
Connection

• To prevent mismatch of
hose connections during
assembly
• Easy understanding of
Hose assembly even for
layman
• Time saving while
assembling the hoses.
3. SOP for Motor Grader
785’s Boom Hose
Connection.
4. SOP for Motor Grader
985’s Control Valve
Hose Connection.
5. SOP for Motor Grader
785’s Control Valve
Hose Connection.
6. SOP for Motor Grader
985’s Boom Front
Hose Connection.
7. SOP for Motor Grader
785’s Boom Front
Hose Connection.
 Intern's Key Observation
 Employees are very cooperative to each other.
 Employees are always ready to do what they are asked to do.
 All staffs are positive to the interns and they are ready to make us
learn about the operation of the organization.
 Proper Communication between the employees and top level
management.
 Good Production and operation management.
Key Skills Learnt

 Knowledge of CAD software SOLIDWORKS

 Communication
 Time management
 Adaptability
 Receptiveness