BOG PRESENTATION

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 BOG PRESENTATION
 THE OBJECTIVES
 TRAINING ITEM

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THE OBJECTIVES
 FAMILIRIZATION OF THE
RECOVERY
COMPRESSOR
 FAMILIRIZATION OF
REFRIGERANT
COMPRESSOR
 TO CREATE THE SAME
PERCEPTION ABOUT
PARAMETERS AT
ETHYLENE RELIQUIFIER
NETWORK

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 THE TRAINING ITEMS
 RECOVERY COMPRESSOR/7-C-351
AND ACCESSORIES
 REFRIGERANT COMPRESSOR /7-G-
350 AND ACCESSORIES

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PARTICIPANTS

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 WHAT IS THE BOG ?
 THE BOG IS THE COMMON TERM
WHICH USED FOR THE SYSTEM
WHICH HANDLING THE
GENERATED VAPOR BY ANY
EFFECT.
 IN OUR PLANT, THE BOG
SYSTEM IS INDENTED WITH
HANDLING ETHYLENE
 THE BOIL OFF GAS IS THE GAS
WHICH ARE GENERATED BY
HEAT LEAKAGE TO ETHYLENE
STORAGE TANK, ETHYLENE LINE
OFFLOADING AND ALSO HEAT
INGRESS FROM ETHYLENE
FEED PUMPS

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 WHAT IS 7-C-351 ?
 7-C-351 IS THE RECOVERY COMPRESSOR, USED FOR MAINTAIN TANK
PRESSURE FROM GAS GENERATED. THIS EQUIPMENT SUCKED THE
GENERATE ETHYLENE VAPOR AND COMPRESSED TO ETHYLENE
RELIQUIFIER NETWORK AND RETURNED TO THE TANK IN TO LIQUID
PHASE AFTERWARD.
 7-C-351 IS THE RECIPROCATING TYPE COMPRESSOR, WITH TWO STAGE,
DOUBLE ACTING, HORIZONTAL.
 THE CAPACITY OF COMPRESSOR IS 4459 KG/HR OF ETHYLENE VAPOR
(DESIGN DATA).
 7-C-351 IS ONE OF THE COMPRESSOR WHICH HANDLING THE
CRYOGENIC MATERIAL/ETHYLENE WITH LOW TEMPERATURE (-89 C), SO
THAT THE MAINTENANCE AND MATERIALS USED SHOULD BE CLOSED
MONITORED.

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 WHY IS THE 7-C-351SHOULD BE
MONITOR ?
 DUE TO THE RECOVERY COMPRESSOR IS ONE OF THE
CRITICAL EQUIPMENT PENI’S HAS.
 DUE TO 7-C-351 IS RUNNING FOR AWHOLE DAY
 FOR MAINTAIN THE RELIABILITY
 DUE TO CLOSED RELATED TO BOG MANAGEMENT
SYSTEM
 TO MINIMIZE REOCCURRING THE SAME PROBLEMS

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 WHAT KIND OF CRITICAL POINT
SHOULD BE MONITOR?
 THE TANK PRESSURE
 INTERLOCK SYSTEM (SAFETY AND
OPERATIONAL), SEE ALARM AND TRIP SETTING
 PERFORMANCE CHECK/ VISUAL CHECK AT
LOCAL, INCLUDES: VIBRATION, AMPERE, OIL
LEVEL.
 THE READINESS OF IT DOWN STREAM
(ETHYLENE RELIQUIFIER NETWORK)

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 WHAT IS THE 7-G-350?
 7-G-350 IS THE REFRIGERAN
COMPRESSOR UNIT.
 THIS SYSTEM USED FOR
CONDENSING ETHYLENE
VAPOR OUTLET FROM 7-C-
351 BY THE REFRIGERANT R-
22
 7-G-350 IS THE SCREW
REFRIGERATION
OFCOMPRESSOR TYPE.

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WHAT IS THE OUR CONCERN OF THIS
SYSTEM NETWORK?
 Familiarization the refrigerant system and it
accessories
 Create the same perception about the parameters of
C2 reliquifier network.
 Maintain the reliability of the equipment by closed
monitor the performance.
 The effect of failure this unit to upstream and
downstream.

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 FAMILIRIZATION OF THIS EQUIPMENT AND IT
ACCESSORIES

 WHAT SHOULD WE DO?

We should learn again about the refrigerant system, such as;
 the principle of refrigeration
 the sequence of flow process/learn the P&ID
 learn the process at every steps
 parts of the compressor and accessories equipment also the
function of each of equipment, their specification.
 learn of safety device of this equipment, such as ; interlock
system(safety&operational intrl.), psv, etc.

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 THE PRICIPLES OF REFRIGERATION

 WHAT IS THE REFRIGERATION?

 The refrigeration is best known for its use in the air conditioning
of building, transportation, etc
 Application in the petroleum industry include lubricating oil
purification, low temperature reaction and separation of volatile
hydrocarbon
 The refrigeration is closely related process with the gas
liquifaction, such as being implemented in our plant.
 The words of refrigeration is implies the maintenance of the
temperature below that of the surroundings.

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 THE ACCESSORIES EQUIPMENT

 LIQUID SEPARATOR
 SUCTION GAS FILTER
 OIL SEPARATOR
 CONDENSER
 RECEIVER
 DRYER FILTER
 ECONOMIZER
 THERMOSTATTIC EXPANSION VALVE

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 THE LIQUID SEPARATOR

 WHAT IS THE FUNCTION OF LIQUID

SEPARATOR?
 It is to separate any liquid from compressor suction
stream and temporary store the liquid.the liquid
refrigerant trapped in the liquid separator can be
entering to compressor suction side by adjusting the
valve 7-YV-356

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 SUCTION GAS FILTER

 WHAT IS THE FUNCTION OF SUCTION GAS

FILTER?
 To remove dust in the gas. The gas flow into the filter
longitudinally inside of the element and out through
the nozzle at the bottom

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 OIL SEPARATOR/7-D-355

 This vessel services both as an oil separator and an

oil tank
 The gas and oil mixture flows into this vessel through
the side nozzle, most of oil falls down and
accumulated a the bottom of vessel but the residual
oil flows with the gas and caught by the demister at
the top of vessel

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 THE CONDENSOR/7-E-358

 WHAT IS THE FUNCTION OF THIS UNIT?

 to cooled and condensed the hot and high pressure
refrigerant/R-22 by cooling water

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 THE RECEIVER/7-D-356

 This vessel is used for accumulating the condensed

liquid and seals the compressor discharge gas by the
liquid to prevent gas blowing to the economizer
during normal operation.

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 THE DRYER FILTER

 This unit used for removes the separate

moisture from the refrigerant, which may
cause some trouble such as rust, freezing
and clogging of the expansion valve, by the
silica gel.

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 THE ECONOMIZER

 This is the heat exchanger where high pressure liquid

refrigerant is cooled by low temperature refrigerant.
 The construction is horizontal shell and tube with two
pass type, high pressure liquid refrigerant flows in the
shell side and low temperature refrigerant evaporates
in the tube side.
 The capacity control of tube side is performed by the
thermostatic expansion valve.

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 THERMOSTATIC EXPANSION VALVE

 The thermostatic expansion valve are mounted to

control the flow rate of liquid refrigerant into the heat
exchanger automatically

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 THE PROTECTION DEVICES

 SAFETY DEVICES
 SAFETY VALVE

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 SAFETY DEVICES

In order to prevent the compressor system from

getting any troubles during the operation, the
following safety devices are:
 Alarm light; when the system encounters the condition
described in the “interlock table”, alarm is issued to
acknowledge the trouble to the operator
 Shutdown; if the measures to recover normal condition are not
effective, the system will automatically trip
 Emergency stop; when the emergency push button is pushed,
the compressor and l.o pump will stop at the same time.
 Starting the interlock

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 SAFETY VALVE

 The safety valve is provided with the safety in

addition to the interlock circuit, in case the
pressure in the refrigerant gas system is
abnormal increased, the refrigerant gas is
discharge to the atmosphere to prevent the
piping and equipment from being damaged.

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