TEAM MEMBERS:

GROUP A
 Talha Waseem (UET Lahore)
 Muhammad Ayan (NEU, Cyprus Turkey)
 Muhammad Abdullah Imtiaz (UET Lahore)
 Syed Muhammad Ali Haider (METU, Cyprus Turkey)
 Muhammad Khubaib Zia (UOL Lahore)
 AUTOMATION OF DAMPER OIL
FILLING
A PROJECT ORIENTED STUDY OF FLOWMETERS
CONTENTS

Proposal
Dampers Automation of 1
Overview of
Departments and its types damper oil filling Proposal
2

Queries? Conclusions
 WELDING

ZONES OF WELDING DEPT. TYPES OF WELDING

ZONES OF WELDING DEPT. TYPES OF WELDING

1) Zone A  Spot welding

2) Zone B  MIG welding
3) Zone C  TIG welding
4) Zone D
5) Zone E
 PRODUCTION CONTROL

Supply Chain

Production MS Ware Local

Planning Inventory House

CKD
 VEHICLE QUALITY

 RSWAT (Runout Static Wheel Alignment Test)

 Brakes and speed test
 Engine House Inspection
 PDI (Pre Delivery Inspection)
 Road Test
 Shower Test
 PAINT DEPARTMENT

 Pre Treatment and Electro Deposition (Pre-degreasing, degreasing, Water

Rinse Tank, Surface Conditioning, Phosphate Coating, Electrodeposition tank,
Ultra Filtration tank )
 Sealer Application
 Middle and Top Coating
 Inspection and Repairs (Major Repair and Minor Repair)
 ENGINE ASSEMBLY

 Sub Assembly : Large sections of engine preassembled

 Mission Assembly
 Piston and Water Assembly
 Head Assembly
 Assembly Line
 Engine Firing Room
 Repair Section
 Pre Delivery Inspection
 ASSEMBLY FINAL

 Subassemblies
 Dashboard Subassembly
 Damper Subassembly
 Rear Suspension Frame Subassembly
 Front Suspension Rack Subassembly
 Disc Drive Shaft Subassembly
 Engine, Drive Shafts and Suspension Subassembly

 Main Assembly Line

 INTRODUCTION TO DAMPERS

 What is a Damper?
 How it works?
 How it plays an important role in Car?
 Types of Dampers
SITUATION ANALYSIS

Manual Filling of Why we need Automatic Filling

Oil Dampers Automation of Oil Dampers
 PROPOSED OIL FILLING MACHINE
Ball
valve

Delivery
tubes

Nozzle

motor
Space for
trolley
Oil Storage
tank
BENEFITS OF AUTOMATION

 Time saving
 Increased shock absorber performance
 Increased Durability
 Less oil wastage
 Less cost per unit
 More accurate mechanism
KEY FEATURES

 Highest Quality
 Excellent Performance
 Safe to use
 Simple to operate
 Fully maintainable
 Suitable for virtually all shock absorber types
PURPOSE OF THEME SELECTION

Quality

Cost

Delivery

Management

Environment

Safety
QUERIES?