INTRODUCTION OF LP & MP

COMPRESSORS ON SVDN CPP

I. Mechanical Department

Main Contents
1. Brief Introduction
2. The Principle Operation & Composition Of JGC/4 Reciprocating
Compressor
3. Lube Oil And Cooling Systems
4. Flash Gas Compression Package
5. Maintenance and Lesson Learned
1. Brief introduction.
 The LP and MP Gas Compressors on SVDN CPP is designed double acting reciprocating type,
horizontal balance opposed , as require ISO 13631.
 LP and MP gas compressor package is (1 x 100%) designed to compress the flash gas from
condensate stabilizer and MP separator from 6.5 bar to 77.6 - 80.9 bar in HP plateau & from
6.5 bar to 27.9 bar in LP plateau and then send to HP separator gas outlet line.

Manufacture Ariel
Corporation

Model JGC/4
Number of Throws 4
Rated power (kW) 3087.2
Stroke (mm) 165
Rated Speed (r/min) 1000
Piston rod diam. (mm) 63.5
Av. piston speed (m/s) 5.5
Crankshaft centerline, 559
from bottom (mm)
2. The Principle and Composition of JGC/4 reciprocating
compressor
 LP & MP gas compressor is double acting compressor type using a motor turns a crankshaft which pushes a piston
inside a cylinder that convert rotary motion on crankshaft to linear motion on pistons. The double acting compressor
compresses the air on both the up-stroke and the down-stroke of the piston, doubling the capacity of a given cylinder size.
 MAIN BEARING
In this case of journal, especially, hydrodynamic, the contact between shaft and bearing is
eliminated as it is suspended within the bearing chamber. this makes wear to be very less and
thus has the following, Increased life time higher efficiency, Smooth working. No performance
degradation.
Oil Slinger - Prevent lube oil from leaking Main Bearing Journals
out of the frame
Rifle Drilling – Directs oil flow from the main
bearing to the connecting rod and main bearing
Chain Sprockets - are rotating parts with teeth
that are used in conjunction with a chain driven
force feed lubricator pump and lube oil pump

issues to concern
Crank pin – where is Ariel design philosophy reduces unbalance problems
connected to connecting in a compressor
rod bearing

Counterweight - exerting an
Counterweight opposite force, provides balance
and stability of a mechanical
system
 Purge And Vent System
Purge systems are used in applications that require better gas leakage containment for safety or
environmental reasons
 Variable Volume Clearance Pocket (VVCP)
A VVCP changes the clearance volume of the head end of a cylinder. The amount of clearance depends on the position of the clearance pocket piston.
Users turn the piston/stem assembly counterclockwise to increase clearance, and clockwise to decrease it. In the event that gas begins to
leak from the VVCP vent, replace the V-packing or seal within the VVCP.
PLATE VALVES OF COMPRESSOR
THE PRINCIPLE OF OPERATION OF THE PLATE VALVES
 3. LUBRICATING SYSTEM
1. Frame oil system
2. Force feed lubricating oil system

SV-26-HC-002
3.1 FRAME LUBRICATING OIL SYSTEM
Compressor oil pump
SV-26-PE-002
Frame lubricating oil pump

The oil pump constantly supplies oil to

all journal bearings, bushings, and
crosshead sliding surfaces. The
crankshaft drives it by a chain and
sprocket to provide adequate oil flow to
bearings when the compressor
operates at the minimum speed rating
(typically half of maximum rated speed).
Pre/Post Lube Oil Pump

Post lube pump running in 180s after shutdown

RADIATOR (LUBE OIL COOLER)
FILTERS
3.2 FORCE FEED LUBRICATING SYSTEM
Force feed lubricating system schematic

SV-26-X-001
Force Feed Lubricator
 THROWS 2&4 2&4 1&3

DIST BLOCK A-2908-SS A-2908-SS A3764-SS

CYCLE TIME AT 10.1 10.1 14.2

APPLY SPEED OF
988 RPM Seconds Seconds Seconds

 LP & MP Gas Compressor package cylinder/Packing

Lube Oil System included 3 pump

The cylinder lubrication system injects lubrication into cylinder

bores and packings. The system consists of an oil supply, an oil
filter, a force feed lubricator pump, divider blocks, pressure
indicators, check valves, and flow monitoring shutdown devices.
The system is progressive; each piston in the divider block must
complete a cycle before the system cycles again. This type of
system offers better lubrication precision and eases monitoring.

 The force feed lubrication system oils to the compressor

cylinders and piston rod and packings via Distribution blocks
(Primary Divider Blocks)

 Oil flows to the 150 micron sintered bronze filter on the

suction side of the force feed lubricator pump directly from an
overhead tank
THE CAPACITY OF LUBRICATION TANKS
 LUBRICANT, GREASE SCHEDULE

First Fill Type

Vendor / Manufacturer Quantity for Routine Replacement / Replenishment
Equipment Type First Fill Description (Grease / Lube 1st Fill Quantity (L)/(gr)
Recommended Lubricant/ First Fill Replenishment Frequency
Oil/ Coolant)

Waiting for further more

Reciprocating Waiting for further more
26 Frame lubrication Lube Oil SAE 40 (Mineral oil) 800L O& M document
Compressor O& M document

Waiting for further more Waiting for further more

Reciprocating
26 Cylinders and Packing Lube Oil ISO 460 w/ Compounding (Mineral Oil) 336L O& M document O& M document
Compressor

Main motor Grease Lithium k2k or k3k/ Life time first fill N/A N/A
Motor's bearings

26 Air Cooler Motor's bearings Grease Seft-lubricant/ No first fill N/A N/A
COMPRESSOR LUBE OIL COOLER (RADIATOR TYPE)
4. FLASH GAS COMPRESSION PACKAGE
Package has been stored at 6.3ha SVDN open yard
 22.7Barg ,42 Degree 80.9 Barg
132 Degree

23.7barg , 99 degree
outlet side
6.2 Barg & Tempt is 23 degree
at inlet side
 COOLING SYSTEM

22.7Barg ,42 80.9 Barg 132

Degree Degree

6.5 Barg & Tempt is 23.7barg , 99

degree outlet
23 degree at inlet
side

Cooling System
5. Maintenance
 Daily Maintenance
 Monthly Maintenance

Perform all Daily maintenance.

 Six-Month (4,000-Hour) Maintenance

Perform all Daily and Monthly maintenance.

 One-Year (8,000-Hour) Maintenance

Perform all Daily, Monthly, and Six-Month maintenance.

 Two-Year (16,000-Hour) Maintenance

Perform all Daily, Monthly, Six-Month, and One-Year maintenance.

 Three-Year (24,000-Hour) Maintenance

Perform all Daily, Monthly, Six-Month, and One-Year maintenance.

 Four-Year (32,000-Hour) Maintenance

Perform all Daily, Monthly, Six-Month, One-Year, and Two-Year maintenance.

 Six-Year (48,000-Hour) Maintenance

Perform all Daily, Monthly, Six-Month, One-Year, Two-Year, and Three-Year

maintenance.
 II. LPMP COMPRESSOR
CONTROL AND INSTRUMENTATION SYSTEM
1. START SEQUENCE
 Purge
Pre-start

Start Cooler Fan

Load
Compressor

Pre-lube Start Main Motor

Load Compressor

Purge
2. STOP SEQUENCE
3. SHUTDOWN CLASS

CLASS A: Armed all the time

CLASS B1 & B2: The signals inhibited at start and inhibit removed after expiry of class B1 timer (180 secs) and
Class B2 timer (10 secs). Both the timer starts immediately after Main motor has started.

CLASS C: Inhibited from start and is active only after the corresponding process tag value becomes healthy. The
process tag is considered healthy only when the process value rises above its Low alarm limit value.
4. LEVEL CONTROL
Input Tag - SV-26-LT-502
Output Tag - SV-26-LV-502
Controller - SV-26-LIC-502
Type of Controller - Direct Acting control (ON/OFF)
High level alarm - 650 mm (64.29 %)
Low level alarm - 450 mm (35.71 %)
Control valve ON set point - 625mm (60.71 %)
Control valve OFF set point - 475mm (39.29 %)
Input Tag - SV-26-LT-652
Output Tag - SV-26-LV-127(HP Plateau) or SV-26-LV-652 (LP Plateau)
Controller - SV-26-LIC-652
Type of Controller - Reverse Acting (SV-26-LV-127) or Direct Acting
(SV-26-LV-652)
Controller Set Point - 800 (42.1) mm (%)
High level alarm - 1275 (75.43) mm (%)
Low level alarm - 550 (24.56) mm (%)
5. RECYCLE VALVE CONTROLLER
Input Tag - SV-26-PT-503
Output Tag - SV-26-PV-651
Controller - SV-26-PIC-503
Type of Controller - Reverse acting single loop control
Controller Set point - 6.2 barg
High Pressure Alarm - 7.5 barg
Low Pressure Alarm - 4.5 barg
Input Tag - SV-26-PT-552
Output Tag - SV-26-PV-651
Controller - SV-26-PIC-552
Type of Controller - Direct acting single loop control
Controller Set point - 23.7 barg
High Pressure Alarm - 25 barg
Low Pressure Alarm - 16.6 barg
Input Tag - SV-26-PT-652
Output Tag - SV-26-PV-703
Controller - SV-26-PIC-652
Type of Controller - Reverse acting single loop control
Controller Set point - 23 barg (HP Plateau)
High Pressure Alarm - 24.1 barg (HP Plateau)
Low Pressure Alarm - 16 barg (HP Plateau)
Controller Set point - 6.5 barg (LP Plateau)
High Pressure Alarm - 7.5 barg (LP Plateau)
Low Pressure Alarm - 4.5 barg (LP Plateau)
Input Tag - SV-26-PT-702
Output Tag - SV-26-PV-703
Controller - SV-26-PIC-702
Type of Controller - Direct acting single loop control
Controller Set point - 80.9 barg (HP Plateau)
High Pressure alarm - 82 barg (HP Plateau)
Low Pressure alarm - 65 barg (HP Plateau)
Controller Set point - 27.9 barg (LP Plateau)
High Pressure alarm - 29.3 barg (LP Plateau)
Low Pressure alarm - 19.5 barg (LP Plateau)
6. FIELD INSTRUMENTS
III. Electrical system

 Main motor: LP&MP gas compressor SV-26-KB-001-M01

 Interstage cooler fan motor 01 SV-26-HC-001-M01
 Interstage cooler fan motor 02 SV-26-HC-001-M02
 Lube oil cooler fan motor SV-26-HC-002-M01
 Pre-lube oil pump motor SV-26-PB-001-M01
 ELECTRICAL OVERALL KEY SINGLE LINE DIAGRAM
6,6 kV
GAS TURBINE GENNERATOR GAS TURBINE GENNERATOR 690 V

G G
SV-80-XM-001B NER NER
SV-80-XM-001A 150A, 10s
400 V
4,6 MW, 3PH,6,6kV, 50Hz 150A, 10s
TO DN WHP 4,6 MW, 3PH,6,6kV, 50Hz NEUTRAL
6,6 kV MV SW&MCC SV-80-EM-001
SUBSEA CABLE

VCB-102 VCB-101
630A 630A
BUS B 6,6 kV BUS C 6,6 kV BUS A 6,6 kV

SPLITER BOX VCB-113 VCB-103

SV-80-JE-001 VCU-104 VCB-108 VCB-1O7 VCB-106 VCU-105 1250A 1250AVCU-111 VCB- VCB-112
VCB-110
400 A 630 A 630A 630 A 400 A 109 630 A
NER 400 A 630 A
DISTR TRANS 100A, 10s 630 A
SV-80-ET-002 SS VFD VFD DISTR TRANS
0,4/6,6 kV HM HEATER
400 kVA
Ynd1
SV-80-ET-003
MAIN DISTR TRANS 6,6/0,69 KV
SPARE MAIN DISTR TRANS
SV-80-ET-001A 160 kVA
SV-80-ET-001B
6,6/0,42 KV Dyn11
M 6,6/0,42 KV
3150/4000 kVA M M M M 3150/4000 kVA
Dyn11 HT CTR PANEL SV-41-EC-003
Dyn11
LP&MP TU COND SEA WATER SEA WATER TU COND 690 V
FROM ACB-404 GAS COMPRESSOR EXPO PUMP B LIFT PUMP B LIFT PUMP A EXPO PUMP A

BUSDUCT BUSDUCT
JB FOR EDG SV-84-EV-001
SV-82-EV-001
PORTABE DG 5000 A
SV-84-XN-001B 5000 A
85OKW, 3PH

G
400V, 50Hz
SV-82-EN-001 LV NORMAL SW&MCC SV-84-EN-001 LV EMERGENCE SW&MCC
ACB-202 ACB-201 ACB-402 ACB-401 Heater Heater Heater Heater
5000A 2000 A 5000 A 400 kW 400 kW 400 kW 400 kW
2000 A ACB-403
400V 5000 A
BUS B-400V BUS A-400V

ACB MCCB MCCB ACB MCCB ACB ACB-405 ACB-404 ACB

MCCB MCCB ACB MCCB MCCB MCCB MCCB ACB
-205 5000 A 630A MCCB
-204 -203 -406 -407 -408

VFD SS BUSDUCT SS VFD

SPARE SV-82-EV-002
SPARE
5000 A
TO DISTR TRANS
ACB SV-80-ET-002 ACB
LOAD
M M M TYP
-211 SV-82-EN-011 LV SW&MCC-LQ -212
M M M
BUS B-400V BUS A-400V
MOTOR B MOTOR B MOTOR B MOTOR A
LOAD MOTOR A MOTOR A
TYP TYP VFD TYP SS TYP
ACB-213 TYP TYP SS TYP VFD
MCCB

MCCB
MCCB
MCCB

MCCB
MCCB

MCCB

MCCB
MCCB
MCCB

MCCB

MCCB

1250 A

SV-97-EN-001B SV-97-EN-002B SV-97-EN-002A SV-97-EN-001A

UPS SYS B

UPS SYS A
BYPASS B

BYPASS A

400V 400V 400V 400V

SPARE SPARE
HVAC MCC SYS B HVAC MCC SYS B M M HVAC MCC SYS A HVAC MCC SYS A
(CCP) (LQ) LOAD MOTOR LOAD (LQ)
MOTOR (CCP)
TYP TYP TYP TYP
UPS SYSTEM SV-85-ER-011
Soft starter circuit
Main motor
MV SOFT STARTER
Main motor SV-26-KB-001-M01

 Main motor: LP&MP gas compressor SV-26-KB-001-M01

 Method of starting: Soft starter
 Ambient/ Design Temprature: 22-32˚C/ 45 ˚C
 Ex 'de' Zone 2, Gas Group IIA,T3 IP 56
 Rate: 1000kW
 Voltage: 6600VAC 3 phase 50Hz
 Manufacture: ABB
 Speed: 991 rpm
 Model/ type : AMD630L6TBABM
Interstage cooler fan motor 01 SV-26-HC-001-
M01/M02

 Cooler fan motor: SV-26-HC-001-M01/M02

 Method of starting: DOL
 Ambient/ Design Temprature: 22-32˚C/ 45 ˚C
 Ex 'de' Zone 2, Gas Group IIA,T3 IP 56
 Rate: 11 kW
 Voltage: 400VAC 3 phase 50Hz
 Speed: 1500 rpm
 Manufacture: ABB
 Model/ type :3GKP 162 430-ADH
Lube oil cooler fan motor SV-26-HC-002-M01

 Lube oil cooler fan motor: SV-26-HC-002-M01

 Method of starting: DOL
 Ambient/ Design Temprature: 22-32˚C/ 45 ˚C
 Ex 'de' Zone 2, Gas Group IIA,T3 IP 56
 Rate: 1.1 kW
 Voltage: 400VAC 3 phase 50Hz
 Speed: 1437 rpm
 Manufacture: ABB
 Model/ type : M3KP 100LA 4 IMV1/IM3011
Pre-Lube oil pump motor SV-26-PE-001-M01

 Pre-lube oil pump motor: SV-26-PX-001-M01

 Method of starting: DOL
 Ambient/ Design Temperature: 22-32˚C/ 45 ˚C
 Ex 'de' Zone 2, Gas Group IIA,T3 IP 56
 Rate: 3 kW
 Voltage: 400VAC 3 phase 50Hz
 Speed: 1420 rpm
 Manufacture: WEG
 Model/ type : M3KP 100LA 4 IMV1/IM3011
Thank you for your attention!!!

Q&A