WELCOME TO GLOBAL HEALTH CARE PRODUCTS

•Total Area ---- 34000 sq. mt •Site is near to Mumbai Sea PORT(JNPT) (160 km)
•Constructed Area ---- 5750 sq. mt •Site is near to Mumbai Air Port – 175 km
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•Free Area ---- 28250 sq. mt •Power Supply 24 x 7
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 Product Variants and Markets
Global Health Care Products manufactures the following variants for Domestic and
Export Markets for GSK.
Domestic Export
Sr. No. Products Sr. No. Products
1 Sensodyne Fresh Mint 1 Sensodyne Fresh Mint
2 Sensodyne Rapid Relief 2 Sensodyne Rapid Relief
3 Sensodyne Fresh Gel 3 Sensodyne Gum Care
4 Sensodyne Whitening 4 Sensodyne Original Flavor
5 Sensodyne Daily Protection 5 Sensodyne Gentle Whitening
6 Sensodyne Deep Clean 6 Sensodyne Cool Gel
7 Paradontax 7 Sensodyne Multi Care
8 Sensodyne Fresh Impact
Total SKUs: 32 Total SKUs: 52
Packing range for tube from 14g to 200g and tube Dia. From 19mm to 40mm.
GHCP is capable of packing Twin pack, Brush promo and Hanger Pack.
GHCP exports the above products to 7 Countries such as Nepal, Bangladesh, Sri
Lanka, Myanmar, Malaysia, Philippines and Singapore.
GHCP is only site for GSK world wide producing 24g (12g + 12g) toothpaste sachets.
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Product Snaps

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Product Snaps

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 Site Organogram

Mr. Vasudev B. Prabhu

(Managing Partner)

Mr. Bharat V.Prabhu

(HOD-Commercial)
(Team members – 14)

Mr. Muraleedharan
(HOD-HR & Admin) Mr. Prashant S. Wadalkar
(Team members – 8, (Chief Of Operations)
includes Safety Officer)

Mr. Malay Jana Mr. Sachin Kale Mr. UV Deshmukh

(HOD-Mfg & Prod) (HOD-QA/QC) (HOD-Prod Plan & Engg)
(Team members – 10) (Team members – 25) (Team members – 10)

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 Safety & Health Consumer Safety
Quality Policy Environment Policy
Policy Policy
• GHCP will ensure • GHCP is committed • GHCP is to Maintain • GHCP will ensure
Quality across all our to protect environment that it provides its
processes, inputs, Environment, Health protection using Customer/ Consumers
interfaces and outputs. and Safety of standards of with products that are
It will help us to Employees in environmental safety safe and free from any
deliver long-term Particular community which are scientifically adverse effect on their
excellence, and at large. sustainable and health and
ultimately, •To fulfill this commonly acceptable environment, thereby
predictability of commitment GHCP while manufacturing fulfilling its statutory
returns, through the shall comply with all products and carrying and national/
Quality Management relevant statutory out operations. international
System, to all requirements. Shall mandatory
stakeholders. setup mechanism to requirements.
carry out declared
policy.

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 Environment
• Celebrate World
environment day
• Quarterly monitoring Air,
Noise and ETP Water by
third party (Ultra tech, Govt.
approved Lab).
• Environment maintained by
Good landscaping and
planting trees.
• ETP Treated water is used
for in-house gardening (Zero
discharge).
Health
• Annual medical check up
for all employees.
• 20 employees are trained in
first aid by St. John
Ambulance.
• Provided with first aid
centre with first aid
medicines.
• Ambulance service no. 108
displayed at first aid center.
Safety
• All Exit points marked to
easy evacuation at all points .
• Emergency assembling
points displayed for
assembling in emergency.
• LOTO System strictly
followed.
• Work permits system in
practice.
• Celebrates Road Safety
Week.
• Celebrates National Safety
Week.
•Provided total 19 fire
hydrant points and hydrant
capacity 100MT/hr. 13
 Training

Fire Fighting Demo

 Impart trainings on safety & hygiene as per training calendar.
 Impart trainings on m/c operating procedure as per SOP.
 Friday funda on safety is communicated on Friday in daily meeting.
 Fire extinguishers are checked monthly.
 Emergency mock drills are periodically carried out.
 Impart training on Water Hydrant operation.
 Impart training on QMS and GMP.

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 ESA Audit 2013
 Findings:
 Major - The facility operation is
deficient in order to demonstrate
protection of product from potential
contamination.
 Minor - The change control system does
not routinely ensure that risks
associated with the implementation of
changes are assessed and managed
 Minor - The management review system
is deficient to ensure quality
performance, achievement of quality
goals and objectives, and the overall
effectiveness of quality management
systems providing potential risk for
continuous improvement.
Audit Outcome:
ESA Audit 2016
 Findings:
 Major- Some of the facility operations
were found to be deficient resulting in a
potential risk of product contamination.
 Minor- The Sampling and Sample
Management process is inadequate to
ensure that the samples are securely
stored and analysed for defined
attributes which may lead to risk of
unauthorised access to samples and
incomplete analysis.
Audit Outcome:
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 Customer Centric Approach to ensure right Product for
Customer by following

• Daily shop floor meeting

• Monthly quality review (Quality council)
• Annual product review
•Annual Business Review Meeting
• Quality circle
• Validation master plan (VMP)
• Quality manual
• Technical Risk Assessment (TRA)
• Supplier review
• Full compliance against quality agreement

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 Quality Strengths

• In house facility for active ingredient by using GSK validated method.

• Implementation of GSK micro control strategy.
• Capability to transfer and implementation of wider range of toothpaste
formulation.
• Capability of risk assessment and effective risk management.
• ISO 9001-2008 Certified Plant
• GMP Certified Plant from Food and Drugs Administration of India
• Halal Certified Plant by Jamait Ulama – E – Maharashtra.

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 Factory Utility Set up

Sr. No. Particulars Capacity Make Mfg Year

1 Power Supply 902 KVA Electricity Board -
2 D G Set 380 KVA Kirlosker 1998
3 D G Set 350 KVA Caterpillar 1998
4 Chilling Plant 3 x 40 TR Voltas 1998
5 DM Water Plant 3 KL / Hrs H. K. Enterprises 2013
6 Chlorination Plant 5 KL / Hrs Michel Smith 2000

7 Soft Water Plant 2 KL / Hrs Thermax 1998

8 Steam Generator 300 Kgs / Hrs Thermax 1998
9 Air Compressor 2 x 325 cfm Elgi Equipment 1998
10 Air Compressor 1 x 100 cfm Elgi Equipment 2006
11 ORV Pumps 2 Nos. 1000 LPM, Vijay & JB 1998
12 Booster Vacuum Pumps 2 Nos. 850 cfm Air Equipment 2008 & 2015
13 ETP 25 KL / Day Econ Cons. 1998
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 Manufacturing Set up

Sr. No. Equipments Qty. Capacity Vendor Mfg Year

1 Fryma Mixers (Main) 03 Nos. 3 nos-3.0 MT Ganson 2nos – 1998 & 1no - 2000

Fryma Mixer (Pilot) 01 No 1nos-0.3 MT Ganson 2013

2 Mass Flow Meter 01 Nos. 5 ton/hr Emerson 1999
3 Side pot 03 Nos. 400 ltr Kaveri Engg. 2nos – 1998 & 1 no - 2000
4 Pre – Mix Vessel 01 Nos. 250 ltr Shah Engg. 2005
Pre-Mix vessel with
5 01 Nos. 0.45 MT Silverson 2013
Homogenizer
6 Transfer Pumps (NMOG632) 04 Nos. 7.5 HP Alfa Laval 2nos – 1998 & 2no- 2007
7 Holding Tank 09 Nos. 6.0 MT each Kaveri Engg 7nos – 1998 & 2nos- 2005
8 Mobile Holding Tank 04 Nos. 1.5 MT each Unique Engg 2013
3nos – 1998
9 Transfer Pumps(NMOG432) 08 Nos. 5 HP Alfa Laval 3nos- 2012
2nos - 2017
10 Sorbital Tank 08 Nos. 120 MT Kaveri Engg. 2000
11 Glycerin Tank 05 Nos. 90 MT Kaveri Engg. 4nos – 2000 & 1no- 2013

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 Packing Hall Set up

Sr. No. Equipments Qty. Capacity Vendor Mfg Year

Tube Filling & Packing
1 03 Nos. 72 UPM Wimco 1998
M/c
2 Collator & Shrink Packer 03 Nos. 10 Bundles/minute Auto pack 2012
5nos – 2012
3 Tape Master 07 Nos. 10 UPM Tape Master
2nos - 2017
3nos – 2012
4 Check Weigher 04 Nos. Up to 300g Anritsu Japan
1no - 2017
5 Sachet Filling M/c 01 Nos. 150 UPM Akash Pack 2013
Tube Filling & Packing
6 01 Nos. 160UPM Pac Mac 2017
M/c
7 Collator & Shrink Pack 01 Nos. 20UPM Smart Pack 2017

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 Quality Control Lab Set up

Sr. NO. Particulars Make Model Mfg Year

1 Dionex Ion Chromatography App. Thermo Scientific ICS-5000 2012
2 Fluoride meter Orion ( Thermo ) Star A 214 2013
3 Viscometer Brookfield RVDV - II+ 1998
4 pH meter Control Dynamics APX - 175 E/C 1998
5 Conductivity meter Control Dynamics APX - 185 1998
6 Bulk Density apparatus(with timer) Meta Lab Meta Lab 1998
7 Karl Fischer analyser Veego Veegomatic-1 1998
8 Refractometer Rajdhani RS R1 1998
9 Analytical balance - LAB/ WS / 01 Shimadzu AUY220 2012

10 Analytical balance - LAB/ WS / 02 Mettler Toledo AB 204-S/FACT 2012

11 Analytical balance - LAB/ WS / 03 Ohaus corpUSA AR2140 2012

12 Melting point apparatus Veego PTI - 1376 1998

13 Muffle Furnace(with digital temp
Meta Lab Fe-K 1998
Controller) upto 1200 deg.C
14 Centrifuge - 2 Remi R8C Lab Centrifuge & R-24 1998
15 Oven - 3 Meta Lab Meta Lab 1998
16 Laminor Air flow HMG HHL-2 1998
17 Biosafety Cabinet Aeolus clean room services Aeolus clean room services 2012
18 BOD Incubator - 3 Biotechnics India BTI-06 1998
19 Incubator Digital - 3 Meta Lab Meta Lab 1998
20 Autoclave - 3 Equitron/Labstar Vertical type 1998
21 Stability Chamber - 2 1000 ltr Tempo Instrument 2017
22 Density Meter - Antonpar 2017 23
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Current Facilities

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 Current Facilities

3- Fryma Mixers, Capacity - 3 MT each 26

 Current Facilities

Filing and Packing hall (1260sq.mt)

ANALYTICAL LABORATORY ( 72 sq.mt) Sachet Filling/ Packing machines

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 Current Facilities

RM Store (864 sq.mt) Packaging Material Store (1080sq.mt)

Flavor Store (125 sq.mt) Finished Good Store ( 756 sq.mt)

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 Factory front view
Improvements:
 PM Store old roof sheet replaced with new one.
Dispatch store terrace covered with new shed.

Previous Present

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 Plant Entry
Shoe Racks
Improvements:
• Shoes rack introduced for shoe change.
• Old Granite Sink replaced with new SS Sink.
• New high capacity Hand Dryers installed.
• Wall tiles changed and epoxy made on floor.

Previous - Hand washing & Drying area Present- Hand Wash & Drying area

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 Raw Material Store
Improvements:
• Fall sealing made to cover MS structure.
• Epoxy made on floor.
• All columns covered with Gypsum brand.
Previous – RM Store Present– RM Store

RM Store (864 sq.mt) 32

 Flavor Store

Improvements:
• New dispensing room provided with separate man & material.
• Provide additional gowning facility for man entry.
•Provided Alarm system for high temperature signal.
•Epoxy made on floor
Previous – Flavor Store Present – Flavor Store

Flavor Store (125 sq.mt)

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 RM Dispensing Area

Improvements:
• RM dispensing area modified to provide separate entry for man & material.
• There are three doors, one for man entry with gowning facility, other two
doors for material entry & exit.

Previous – RM Dispensing area Present – RM Dispensing area

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 Double Door Pass box for Dispensed RM transfer from Store
to Manufacturing

Improvements:
• New pass box provided in between
dispensing area & manufacturing
area to shift RM.

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 Packaging Material Store

Improvements:
• Provided barrier with Lock & Key for primary packing materials (Register
maintained with security to monitor entry of persons in PM store area) .

Previous – Packing material store Present – Packing material store

Packaging Material Store (1080sq.mt)

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 Tube- Input QC Checking area

Improvements:
• Closed area provided for Input QC checking of primary packing material.

Previous Present

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 Filling Machines

Improvements:
• Filling/Packing machines fully covered with guard & all open able
guards provided with interlock.

Previous- filling machine Present- filling machine

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 Vacuum System Provided to Mixer to avoid back flow during
Power off
Improvements:
• Post implementation of micro control strategy for toothpaste shared by GSK
global leader microbiologist Mr. Alan Wipple, Catch pot provided near mixture
with auto control value in vacuum line.

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 DM & RO Water System
Improvements:
• New RO/DM Plant installed in place of old DM Plant.

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 In-house Stability
Improvements:
• 2 new Stability Chambers (30ºC & 40ºC) having Capacity of 1000 Lit each.
• 30ºC having storage capacity of 20 Batches & 40ºC having storage capacity of 40
Batches.
• In-house Stability started from Feb 2017.

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 Supply Performance

Key Highlights:
• Monthly review of Quality KPI.
• Monthly Management Review chaired By Senior Management.
• Annual Product Review.
• Agreement on monthly supply plan ASP (Agreed Supply Plan ) and
its week wise compliance CTP (Conformance To Plan)
• SOTIF (Supplier On Time In Full) for Export orders.
• Weekly SOLS (Stock Out Low Stock) analysis for exports markets and
required actions being taken.
• BRM (Business Review Meeting) with GSK for Performance review.

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 Strengths
• Flexibility to support demand variations
• Resources availability of Manpower, Water and Electricity.
•Complexity handling
•In house stability study
•Low Attrition rate ( Year 2016- 11.11%), Attrition rate is below the average
attrition rate of Manufacturing industries.
• Rich experienced employees in tooth paste manufacturing and Supply to
Domestic & Exports markets, Average experience is 19 Yrs.

Opportunities
• Manufacturing/ Filling/ Packing capacity and expansion opportunities.
• Space & Resources availability for future expansions.

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 Bonding Activities

Cricket Award Ceremony New Year Celebration-2017

Celebration after Success of ESA Audit Volley Ball

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