Factory Presentation Contents

1. Introduction
2. Factory : Product Manufacturing System
3. Factory : Production Capacity & Capabilities – Mobile Handset
4. Factory : Production Capacity & Capabilities – LED TV
5. Factory : Production Quantity & Capacity Utilization
6. Factory : Quality Trend
7. Factory : Manufacturing Concepts
8. Factory : Strengths & Weaknesses
9. Factory : Quality Assurance & Process Control
10. Factory : Products Manufactured – Mobile Handset & LED TV
11. Contact Details

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Introduction

“TMB Electronics” is in Mobile Handset business since last 10 years and started
manufacturing in 2015. TMB Electronics is manufacturing mobile handset under brand
name of “Mafe”, “Maxking”, “Hicell”, “Wootel” and “G Five” and LED TV under brand name
of “TMB” & “Mafe”. The theme of TMB Electronics is “To Make Life More Easier”. with
Innovative and Cost effective products.

TMB Electronics has established its manufacturing facility in Sept 2015 at Kundli
Industrial Area G.T. Karnal Road Haryana. The purpose to establish its own manufacturing
facility is ……

 To provide Defect Free High Quality Products to our Customers

 To provide Quality Product at Reasonable Price
 To provide Innovative and Feature Rich Products
 To provide fast services after sales
 To incorporate customer need in our products.

To keep all these points in mind, TMB Electronics established its manufacturing
facility with appropriate facilities, Experienced & Professional Team, Technical Staff and
Competent & skilled workforce. Factory adopted world class Lean Manufacturing System
and Quality Standards.
TMB ELECTRONICS Acceptance, Transparency, Integrity
Factory Presentation Introduction
Promoters :
Mr. Ramesh Agarwal -
Visionary business with more than 20 years experience in various businesses in which 8 years
experience in Mobile Handset Brand development, Procurement, Manufacturing, Sales & Service
Mr. Gopal Agarwal -
Business professional with more than18 years experience in which 8 years experience related in
Mobile Handset & Accessories.
Mr. Rajesh Agarwal -
Business professional with 15 years of experience in different businesses. More than 8 years
experience in Electronics Products trading and manufacturing.
Mrs. Archna Agarwal -
Technical qualified technocrat with rich experience in electronics business.

Management & Staff:

 Management : Educated & Experienced Management Professionals from reputed companies having
rich experience in Mobile Handset Development, Manufacturing, Sales & Servicing.
 Staff : 70+ experienced Engineers in all functions of manufacturing like Manufacturing Engineering,
Production Planning, Production, Quality Assurance and Material Management.
 Manpower : 600 + experienced workforce, manufactured 8.5M Handset

Production Capacity :
 8 Bar Phone Assembly Lines have capability to produce 2,500~3,000 Handset per day per line
 2 Smart phone Assembly lines can produce 1,000~1,500 Handset per day
 2 LED TV Manufacturing Line with capacity of 1,000 LED TV per day
 4 Packing Lines have capacity to pack 6,000~7,000 Handset per day per line

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Product Manufacturing System

Material Receipt & Incoming Quality Issue to Production as

Material in Stock
Physical Verification Check per Plan by PPC

Stock distribution as FG Stock Packing of Produced

Production as per
per requirement from Send to Central Ware products as per
Specified Process
ware house house defined Process

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Mobile Handset Production Capacity & Capabilities

Production Capacity

No. of Production Lines : 8 Nos.

No. of Packing Lines : 4 Nos.

Production Capacity :
Feature Phone  2500~3000 per line/ day
Smart Phone  1000~1200 per line/ day

Feature Phone :
Per day : 20,000~24,000 Handset
Per Month : 500~600K Handset

Smart Phone :
Production Shop Floor - 3 Lines Production & 1 Line Packing Per day : 8,000~ 10,000 Handset
Plot No. 123, 1st Floor, Sector-56, Phase –IV, Kundli Sonipat (Haryana) Per Month : 200~250K Handset
1800 Sq Meter Area, Basement +2 ½ Floors
Factory is capable to produce Bar Phone as
( Approx. 45000 Sq Ft Covered Area)
well as Smart Phone Handsets

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation LED TV Production Capacity & Capabilities

Clean Room Production Capacity

Aging
Panel Assembly 100% Aging before
No. of Production Lines : 2 Nos.
Packing
No. of Packing Lines : 1 Nos.

Production Capacity :
LED TV  250~400 per line/ day
Smart LED TV  200~300 per line/ day

TV Assembly & Testing LED TV:

Per day : 500~800 LED TV
Per Month : 12,000~20,000K LEDTVs

Smart LED TV :
Per day : 400~ 600 TVs
Per Month : 10,000~15,000 TVs

Production Shop Floor - 2 Lines Production & 1 Line Packing Factory is capable to produce any size of LED
TV as well as Smart LED TV (24” to 65”)

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Production Quantity & Capacity Utilization

82%
147%

Monthly Capacity to Produce Feature Phone : 600 K Handset per month

Utilized Capacity on monthly basis : 400 K Handset per month (66.67%)
Spare Capacity on monthly basis : 200 K Handset per month (33.34%)
Expected Expansion in Capacity : 400 K Handset per month based on requirement (40%)

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation
Quality Rejection Level
 More focus to detect defects
 Early Detection of defects
 Reduce customer Complaints
TMB ELECTRONICS
Part Rejection Level
 Strengthen to detect NG Parts
 Catching more defects related
to parts
 Enhance capability to detect
more defects at line
Quality Trends
Process Rejection Level
 Continual Improvement in
Process
 Process Rejection reduced by
62.6% in 2017 w.r.t. 2016
 Reduction in Process Defects
indicates Skill Improvement of
People.
Acceptance, Transparency, Integrity
Factory Presentation Manufacturing Concepts

Manufacturing System

 Fix Production Plan

 ZERO WIP concept
 Lean Manufacturing Process
 Daily Closing at Line
 Daily analysis of part and process failures
 Immediate feedback to supplier for Part rejections
 5S Implementation
 Regular Training to staff & workers
 Implementation of ISO 9001 QMS
 CAPA approach to resolve customer complaints & Issues
 Continual Product & Process Innovations

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Strengths & Weaknesses

50.06
STRENGTHS UPPD Improvement
(Unit Per Person Per Day) 35%
37.03
 Experienced & Professional Management
 Strong Quality Checks to detect Material &
Process Issues
2016~17 2017~18
 Continual Innovation to enhance Productivity 1.66%
 Quality Innovations to reduce Process Defects Improvement in
 Well Trained & Competent Work Force Process Rejection 63% 0.62%
 Professionally Trained Staff Members
 Capable to adopt fast changes
 Have exposure to produce 8.5M Handset in 2 ½ 2016 2017
years with >100% growth annually
 Overseas Trained Engineers at MediateK Taipai Weaknesses
(2 Weeks in India & 3 Weeks at Taipai, Taiwan)  Young Team Members (Average Age <30 Years)
 New Organization  Scope for Improvement
 Open & Involving Working Culture

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation
Incoming QA Process QA
 Verification of incoming  Strict Process control
material  Daily verification of Soldering
 Inspection of Packing Iron Tip Temp.
condition  Soldering Iron Bit Life control
 Sampling Check as per  Use of world class soldering
MIL STD 105D IS2500 equipment
 Any problem observed  First Piece Approval
immediately feedback  Time Check by Process QA
to supplier for Engr
Improvement  Tripal Quality Check at
Production Line, FT1, RF
Testing, FT2 and Final Visual
Inspection
 Analysis of process failure
and CAPA
 100% weighing of Gift Box to
check less/excess accessories
at packing Line
TMB ELECTRONICS
Quality Assurance, Process Control & Environment
Outgoing QA
 Verification of outgoing
material
 Inspection of Packing
condition
 Sampling Check as per
MIL STD 105D IS2500
 Functional Testing of
selected products by
random sampling
system
 Any critical problem
observed lot rejected
and 100% rework of
rejected lot
 Committed to dispatch
defect free products to
market
Acceptance, Transparency, Integrity
Environment
 Dust Free Work Place
 ESD Safe Work Place
 Wearing ESD safe Anti
Static Apron & Cap by
all members on shop
floor.
 Wearing ESD wrist
bands to protect PCBA
from ESD failure
 Restricted entry on
shop floor
Factory Presentation Products – Bar Phone

 We have produced more

than 100 models of Bar
Phone.
 Have different screen sizes
like 1.77”, 2.0”, 2.2”, 2.4” &
2.8” etc.

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Products – Smart Phone

Both models powered by

android OS

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Products – LED TV

32” LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity

Factory Presentation
Rajesh Agarwal
Managing Director
Mobile No. : +91 – 9910210033
Email : tmbsmartledtv@gmail.com
TMB ELECTRONICS
Contents
Contact Us :
Archna Agarwal Ajai Kumar Goel
Executive MD VP-Operations
Mobile No. : +91 – 9818413502 Mobile No. : +91-8192899201
Email : tmbsmartledtv@gmail.com Email : ajay.kgoel@gmail.com
agmp17ajaig@iima.ac.in
Acceptance, Transparency, Integrity