HYDRAULIC PUNCHING

MACHINE
TEAM MEMBERS
AKSHDEEP SINGH
DAVINDER SINGH
PRAJJWAL
PRIYANSH MALIK
VISHWAS
We wish to express our heartful
appreciation to all the people who had
contributed to this project, both explicitly
and implicitly.
First to all we thank to our projects guide
Prof. ANKIT YADAV for giving us an
opportunity to work under is guidance. His
empathy towards us made our work easy.
We are thankful to Prof. P.S. SATSANGI
ACKNOWLEDGEMENT
Head of the Department of Mechanical
Engineering for letting us know about the
problem of industry and encouraging us to
work on it.
In last we all are thankful to all the
persons who have helped us directly or
indirectly during this project.
TYPES OF PRESSES
Hydraulic presses are categorized as power presses, an area that also includes mechanical, eccentric
and pneumatic presses. Here is a look at the differences in the three:
• Mechanical presses generate power mechanically, using a motor that is connected to a crankshaft,
which cycles the ram for each operation using flywheels and belts. The flywheel builds up pressure
and then releases, transferring energy to the primary side in the process. The strokes of a
mechanical press are called single-, double- or triple-action, based on the number of ram or slides
it has. It can be adjusted within limitations.
• Eccentric presses are fairly new and have a more efficient drive mechanism. They have a linkage
of the drive motor and the ram, which ensures that the operator is able to send signals to the
motor to operate at a specific speed.
• Pneumatic presses use compressed air to produce dynamic movement. They can do most of the
same functions as hydraulic presses. The big advantage of this type of press is its ability to reach
up to 400 strokes a minute. They have a controlled flow rate, making it useful when ram velocity or
flow rate is crucial. It also has fewer moving parts compared to mechanical and hydraulic presses.
• Hydraulic presses use some type of fluid to generate the pressure needed for dynamic movements.
3
TYPES OF HYDRAULIC PRESS

• Forklift Tire Press

• C-Frame Hydraulic Presses
• H-Frame Hydraulic Presses

4
 NEED OF PROJECT
• Compacting Food and Other
Consumables
• Making Appliances
• Manufacturing Electrical Parts
• Making Ceramics
• Manufacturing Car Parts
• Building Aircraft
• Military Application
5
INTRODUCTION

A hydraulic press is a device using a

hydraulic cylinder to generate a
compressive force. It uses the hydraulic
equivalent of a mechanical.

6
 PRINCIPLE
o PASCAL’S LAW: It states that when a
confined fluid is placed under pressure
, the pressure is transmitted equally in
all directions and directed normal on
all faces of the container.

7
 THE BASIC COMPONENTS

1. Valves to control 2. A reservoir to hold the fluid

the flow of fluids

3. A pump to force the fluid 4. An actuator to convert the fluid energy

through the system into mechanical force to do the work

8
 RESERVIOR
• The main function of the reservoir in a hydraulic system is to store arid supply hydraulic fluid for use by the
system.
• By transferring waste heat through its walls, the reservoir acts as the heat exchanger that cools the fluid
within.
• In some instance, the reservoir may be used as a platform to support the pump, motor, and other system
components. This saves floor space and is a simple way to keep the is a simple way to keep the pumps and
valves at the good night the servicing.

RESERVOIR COMPONENTS

(1) Oil level gauge

(2) Breather assembly
(3) Filler opening
(4) Clean-out plates
9
(5) Baffle plate
(6) Line connection and fittings
 PUMP
A hydraulic pump is a mechanical device that converts mechanical power into hydraulic energy. It
generates flow with enough power to overcome pressure induced by the load.

When a hydraulic pump operates, it performs two functions. First, its mechanical action creates
a vacuum at the pump inlet which allows atmospheric pressure to force liquid from the reservoir into
the inlet line to the pump. Second, its mechanical action delivers this liquid to the pump outlet and
forces it into the hydraulic system.

A pump produces liquid movement or flow: it does not generate pressure. It produces the flow
necessary for the development of pressure which is a function of resistance to fluid flow in the system.
For example, the pressure of the fluid at the pump outlet is zero for a pump not connected to a system
(load). Further, for a pump delivering into a system, the pressure will rise only to the level necessary
to overcome the resistance of the load.

10
 DIRECTIONAL VALVES
Directional valves start, stop, and control the direction of fluid flow. Although they share this common
function, directional valves very considerably in construction and operation.

They are classified according to principal characteristic such as those listed below.
• Type of internal valving element-
Poppet, rotary spool, or sliding spool.
• Method of actuation-
Manual, mechanical, pneumatic, hydraulic, electrical, or combinations of these.
• Number of flow path-
Two-way, three-way, and four-way. Size-nominal size of port or flange connection to the
valves or its mounting pattern.
• Connection-
Pipe thread, straight thread flange and subplate, or manifold mounted.
ADD A FOOTER MM.DD.20XX 11
 HYDRAULIC CYLINDER
The focus of this topic is on the output member or actuator, a device for converting hydraulic energy in to
mechanical energy. Two types of hydraulic actuators are cylinder or motors. The type of job done and its
power requirements determine the correct type and size motor or cylinder for an application. Cylinder and
liner actuators. This means that the output of the cylinder is a straight-line motion and/or force. The major
function of the hydraulic cylinder in to convert hydraulic power in to liner mechanical power.

TYPES OF CYLINDERS
Following are the main types of cylinder :
(1) Single Acting Cylinder
(2) Ram
(3) Telescopic Cylinder
(4) Spring Return
(5) Double acting cylinder
(6) Double Rod Cylinder 12
(7) Tandem Cylinder

Designing phase
We took a design from an idea in our
mind and with the help of our mentors
and made a solidwork model for the
same
THOUGHT PROCESS
PROCEDURE
Calculations and Analysis Manufacturing
With using our rough idea and model we We went to industrial area and are
found the size of components we can seeking help from our mentors and are
easily get in market with which we can now working towards our project
work and than we calculated the power
required for the motors and valves to
punch through the sheet with enough
punching force
13
 COST BREAKUP
Compressed Valve - Rs. 4000
Relief Valve Rs.1200
Manifold Rs. 1500
Pressure Gauge Rs.400
Filter Rs. 300
Oil Level Gauge Rs. 300
Motor (2 HP) Rs. 9000
Tank Rs. 4000
Cylinder Rs.8000
Coupling Rs. 500

14
 COST ESTIMATION

Compressed valve, Relief valve, Manifold, Pressure

COMPONENTS Gauge,Filter, Oil Level Gauge, Motor,
Tank, Cylinder, Coupling

MACHINING Metal cutting, Grinding, Welding,

PROCESS

15
 ADVANTAGES
• FULL POWER STROKE : The full power stroke of a hydraulic press can be delivered at any
point in the stroke.

• MUCH LOWER ORIGINAL COST AND OPERATING COST: Hydraulic presses are relatively
simple, they have a significant cost advantage over mechanical presses in comparable
sizes. The number of moving parts are limited and are fully lubricated by the flow of
pressurized oil.

• QUIET: Fewer moving parts and elimination of flying wheel reduce the overall noise level
of hydraulic presses as compared to mechanical presses.

• RELIABLEITY: Hydraulic punching machines are more reliable in operation than any
mechanical punching machine.
16
Our Basic Design

17
THANK YOU!