Beruflich Dokumente
Kultur Dokumente
Japan
Single Cell Die Ovens
Recent
Upgrades
Goal
95% C.I.
Temp.
+/- 5 C
Past
Performance
87% C.I.
Thermocouple Location
25 degrees
30 degrees
Dummy Block Expansion
.030”/.762mm dia.
Design Criteria
.030/.035”
[0.8mm/0.9mm]
(1XXX - 3XXX ALLOY)
.040/.055”
[1.1mm/1.3mm]
(4XXX - 6XXX ALLOY)
>.045” [>1.1mm]
(7XXX - 8XXX ALLOY)
ADJUST
MECANICAL
EXPANSION .050”
GAP (1.27mm)
Maintenance E3
Replacing clearance
Example – Nominal ring
dimension =
9.360±.002”⍉
“IF” permanent set is
+.010”/+.020” then turn
diameter back to nominal.
.025/.030”
[0.6mm/0.8mm]
(1XXX - 3XXX ALLOY)
.035/.040”
[0.9mm/1.0mm]
(4XXX - 6XXX ALLOY)
>.040” [>1.0mm]
(7XXX - 8XXX ALLOY)
ADJUST
MECANICAL
EXPANSION .026”
(.66mm) GAP
Maintenance HP
Replacing clearance
Example – Nominal ring
dimension =
9.360±.002”⍉
“IF” permanent set is
+.010”/+.020” then turn
diameter back to nominal.
2) Remachine radius
for best fit.
REPLACE RADIUS
(0.09” ON OUTER
EDGE AND 0.06” ON
INNER EDGE)
Bayonet Stud Maintenance
IF bayonet block fits in stem
but does not turn;
1.551±.002
1) Turn bayonet stem one
quarter turn to the left to
give a “GAP” (back of block
to face of bayonet lug) of
1.551±.002”. This can only
be done if block has four
pin slots at back.
2) Turn bayonet stem one half 1.583±.002
turn to the left to give a
“GAP” (back of block to
face of bayonet lug) of
1.583±.002”.
Reduced Float Modification
30 degrees
Modeling
MOVEMENT PRESSURE
DEFLECTION
OF BLOCK
& CONTAINER
Stress Strain Curve for Tensile Loading
Good RRBE3 Performance
Even buildup of
aluminum and no
sign of extreme
wear around
diameter of block
45,000 pushes
Blister on extrusion surface – ineffective butt shear & pull-out from ports
leading to air entrapment
Container Seal Face
Container Seal Face
Flares from poor container seal – build up on die face, and smearing due to
ineffective butt shearing
Conclusion