ASSIGNMENT (FPS) ON SINGLE ACTING AND DOUBLE ACTING CYLINDERS, CYLINDER MOUNTING
SUBMITTED BY
DEPARTMENT OF MECHANICAL ENGINEERING
ACHARYA INSTITUTE OF TECHNOLOGY SOLADEVANAHALLI, BENGALURU-560107 2018-19 Single acting cylinders transfer the hydraulic force in one direction only. The cylinder may be pulling or pushing. For the cylinder to return to its original position, a force in the opposite direction is necessary. The opposite effect can be achieved by using a built-in spring system. The counterforce is often the load that the cylinder moves. The piston is returned by a fitted spring, or by some other external means such as a weight, mechanical movement, gravity or an external spring. They have a single port to allow compressed air to enter the cylinder to move the piston to the desired position Push type: where the application of air pressure produces a thrust, thus pushing the piston. where the application of air pressure produces a thrust, thus pulling the piston. clamping positioning marking stroking and light assembly operations. Simple design Compact size Reduction in valve and piping costs Air consumption is halved compared with the equivalent sized double acting cylinder. Return spring side of the cylinder is vented to atmosphere may allow the ingress of foreign matter, which may lead to malfunctioning and reducing the life of the cylinder. Spring operation with extended cylinder life can become inconsistent and provide uncertain end of stroke positions. Bore size and stroke of the cylinder is restricted due to limitations of the spring size and force. A slight reduction of thrust due to the opposing spring force. Double-acting cylinders transmit hydraulic power in two different directions, with both pulling and pushing force. They are formed as a piston sealed with two chambers in the cylinder. The power transfer section of the cylinders compressive chamber is inside the cylinder tube diameter area. The force area of the cylinders compressive chamber is inside the cylinder tube diameter area minus the rods cross-sectional area (outside diameter). These types of cylinders are often fitted with one oil connection to the tension side and one oil connection to the pressure side. Generally, ISO standards are based on the design of double acting cylinders. A more extensive range of double acting cylinders than for single acting cylinders, giving many more options of bore and stroke sizes. Many variations are available on the basic double acting cylinder design. Cannot be simply held in a mid position. Air is a compressible medium if a pneumatic cylinder is to be used as a feed cylinder, it has to be coupled to a hydraulic slave cylinder to give a constant feed. Long stroke cylinders need adequate guiding of the piston rod. Mounting methods also play an important role in cylinder performance. Generally, fixed mounts on the centerline of the cylinder are best for straight line force transfer and avoiding wear Flange mounts Side-mounted cylinders Centerline lug mounts Pivot mounts Very strong and rigid, but have little tolerance for misalignment. Experts recommend cap end mounts for thrust loads and rod end mounts where major loading puts the piston rod in tension. Three types are head rectangular flange, head square flange or rectangular head. Flange mounts function optimally when the mounting face attaches to a machine support member. Easy to install and service, but the mounts produce a turning moment as the cylinder applies force to a load, increasing wear and tear. To avoid this, specify a stroke at least as long as the bore size for side mount cylinders. Side mounts need to be well aligned and the load supported and guided. Absorb forces on the centerline, and require dowel pins to secure the lugs to prevent movement at higher pressures or under shock conditions. Dowel pins hold it to the machine when operating at high pressure or under shock loading. Absorb force on the cylinder centerline and let the cylinder change alignment in one plane. Common types include clevises, trunnion mounts and spherical bearings. Because these mounts allow a cylinder to pivot, they should be used with rod end attachments that also pivot. Clevis mounts can be used in any orientation and are generally recommended for short strokes and small to medium bore cylinders.