BTS Hardware Quality Standard: Wireless Case & Training Department

2008-05 Security level: Internal
BTS Hardware Quality

Standard
Wireless Case & Training Department
www.huawei.com
HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential

Preface
This course will introduce the quality standard of BTS installation .
HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 2

Reference
 <Hardware Quality Standard V6.0 for Outdoor Wireless Macro Base Station product>
 <Hardware Quality Standard V6.0 for Indoor Wireless Macro Base Station product>

Objective
After this course, you can:
Master wireless project problem TOP 10.
Master the key point of BTS installation.

Chapter 1 Wireless Project Problem TOP 10
Chapter 2 Hardware Quality Standard

Wireless project problem TOP 10
Feeder cables should be correctly adopted according to specifications.

The azimuth and tilt angle of the installed antenna must accord with design specifications.
The antenna connection and sector relationship are correct without reverse connection and
misconnection.
Waterproof and sealed measures for all outdoor jumpers and feeder cables should be correctly
adopted according to specifications.
The trunk cable should be correctly adopted according to specification without rosin joint.

Wireless project problem TOP 10
The feeder cable should be earthed at three point at least, and has perfect w
aterproof treatments ．
The feeder windows should have correct sealed measures and waterproof bend.
The RF connector needs to be installed perfectly.
The lighting–proof arrester must be earthed, all ground cables are connected
to the outdoor protection ground bar of equipment room after collecting.
Retain the additional engineering material for future use. There couldn’t wa
ste or throw away the engineering material optionally.

Chapter 1 Wireless Project Problem TOP 10

2.1 General
2.2 Main Equipment
2.3 Antenna and Feeder Cable
2.4 Power Cable and Grounding Rule
2.5 Other

General
 Requirements for rectifying:
 Violation of Class A clauses All problems must be rectified or else a memo must be signed with
the Customer. If the Customer still does not agree to sign any memo although efforts have been
made by multiple parties to coordinate with the Customer, a notice should be given to the related
staff of Huawei such as the Engineering Management staff and a note must be indicated in the
self-check report for future check.
 Violation of Class B or C clauses Problems of this project: Except for the quality problems that
cannot be rectified this project (the specific cause must be indicated in the self-check report for
future check), all the other problems must be rectified. Outstanding problems before this
project: Such problems must be rectified if such rectification is rendered possible in this project.
Remark:
Class A clauses: Critical problems, meaning that the violation of this clause will severely influence the safe running of the
equipment.
Class B clauses: Major problems, meaning that the violation of this clause will influence the normal running of the
equipment or bring hidden troubles to the normal running of the equipment.
Class C clauses: Minor problems, meaning that the violation of this clause will not influence the normal running of the
equipment but will have an impact on the future capacity expansion, the convenience of maintenance operations and so on.

2.1 General
2.2 Main Equipment
2.5 Other

Main Equipment A
xed on its base (bracket) after it is installed.( outdoor,

Main Equipment A
2. The RF cable connector needs to be installed perfectly to avoid the situation that the virtual
connection would cause an abnormal VSWR and thus the normal system operation would be
affected. (indoor, outdoor)
3. The external lightning-proof arrester of cabinet should be installed according to its design
requirements. Its connection should be firm. (outdoor)

HUAWEI TECHNOLOGIES CO., LTD.
Main Equipment A
ust be firmly fixed. The cable connector of on-site must

al specifications. Its connector needs to be fixed firmly
(indoor, outdoor)
Huawei Confidential
Page 14
Main Equipment A
5. The cable connection of storage

battery cabinet should be correct
and reliable (check when an
external storage battery exits).
(outdoor)

Main Equipment A
6. For all kinds of cable connectors, they must be clean before installation. If necessary,
they should be cleaned according to specification. (indoor, outdoor)

Main Equipment A
7. The rack must be firmly fixed on its cement base after it is installed. (outdoor)

Main Equipment A
8. The connection of alarm cable should be correct and reliable (check when an external alarm
box exits). (indoor, outdoor)
9. The parts of the rack should not be distorted. Which may be affect the equipment
appearance. (outdoor)

Main Equipment B,C
1. The board can be plugged and unplugged

smoothly. Its panel screws should have
appropriate tightness if they exist. The steel
wire of spring is perfect. (indoor, outdoor)

Main Equipment B,C
Expansion
washers, spring washers, bolts and nuts are installed in

bolt
t) is firmly fixed on the ground with expansion bolts.

Nuts
Spring
washers
Flat washers
Insulation
washers
Insulation
washers
Pressure plate bolt nut

Main Equipment B,C
3. The movable accessories of the cabinet work normal. (indoor, outdoor)

4. The collection cable of environment alarm connected to the base station should have reliable
lightning-proof protection measures. (indoor)
5. The parts of the rack should not be distorted. Which may be affect the equipment appearance.
(indoor)
6. Cabinet doors beside the main walkway should be aligned after they are installed. The
installation error must be less than 5mm.(indoor)
7. The vertical errors of cabinet should be less than 3mm.(indoor, outdoor)
8. The gap between adjacent bases is not more than 3mm.(indoor)

Main Equipment B,C
9. The rigid cables should not be cross inside the cabinet. They cannot be pulled too
tightly. Some redundancy must be reserved at their bend place. They also need to be
bent in a tidy and consistent way. (indoor, outdoor)

Main Equipment B,C
10. When installing cables inside the rack, the cables of the horizontal direction should
be tied to inside of corresponding crossbars, the cables of the vertical direction should
be tied to two sides of cabinet. (indoor)

Main Equipment B,C
11. Route and connect the inter-rack
cables properly, ensuring that no
cross connection takes place. Lead a
11. 所有架间电缆走线清晰无交叉 ,
signal cable onto a cabling rack or
且连接可靠 ; 信号电缆上走线架或 into a cable-through hole that seats
从机柜间过线孔穿过 ; 并柜射频电 between cabinets. Lead a RF cable
缆走并柜射频电缆口或从机柜间过 of a combined cabinet into the
线孔穿过． (indoor) inlet/outlet that is reserved for RF
cables of a combined cabinet or into
the cable-through hole that seat
between cabinets. (indoor)
NO. NAME
S1 SFP cable
S2 ～ S7 RF jumper cable
S8 ～ S13 On-panel RF cable between STDM and
SPAM
S14 ～ S19 Attaching cabinets RF cable
P1 Extended subrack

Main Equipment B,C
12. The fan should be tightened with screws

so that its installation is firm. Its switch,
rotation and alarm work normally.
(indoor, outdoor)

Main Equipment B,C
livered should be used when installing a cabinet t

d and wall ． (indoor, outdoor)
Huawei Confidential
Page 26
Main Equipment B,C
Huawei Confidential
14. The cable labels are filled in
and pasted correctly and
reliably. Their positions are
orderly and in the same
Page 27
direction. Cable labels should

be stuck at the place 2cm away
from their connector. They can
be made in a uniform way
according to customer
requirements. (indoor, outdoor)
15. The part of peeling of the on-
site cable should be covered
with protection tube or
insulating tape. (indoor,
Main Equipment B,C
16. While you connect the RFFM, combiners, splitters and CDDUs, for example
. Unused ports of the combiners, splitters and CDDUs should be covered with
protection cover to protect these ports from dusts and other sundries. (ind
oor, outdoor)

Main Equipment B,C
short-circuit sheet metal
17. The PGND of main and slave cabinets
must be interconnected by a copper
wire when combining cabinets, the
connection cable should be a yellow-
green plastic insulating copper wire
with a diameter of more than 10mm2,
or using the short-circuit sheet metal to
connect the metal shells of the two
cabinets. The PGND of main and slave
cabinets should be connected to the
grounding bar in the equipment room
respectively. When using the
equipotential cable, its length should
be less than 2m.(indoor)

Main Equipment B,C
18. When adjusting the level of the base by adjusting bolts, the pads should be added to its
bottom to increase its stress area and avoid its distortion. (indoor)
19. The interconnecting piece on the top of the cabinet must be installed and tightened.
(indoor)
20. PVC troughs should be installed on the wall for power and signal cables of alarm box.
Redundant power and signal cables should be put under the floor or on the cabling ladder
of alarm box side. (indoor)

Main Equipment B,C
niform spacing and moderate tightness. Cable ties should

dundant indoor parts should be cut from their bottom after
e. (indoor)
Huawei Confidential
Page 31
Main Equipment B,C
22. Jumpers are laid according to layers and sectors. (indoor, outdoor)
23. The matter that is paint break off and scratch and smear can not appear on cabinet. Which may
be affect the equipment appearance. Otherwise the equipment must be repaint and cleaned.
(indoor, outdoor)
24. The connection position of cable connector should reserve some redundancies. (indoor,
outdoor)
25. The rack-mounting ear should be perfect. If some breakages occur on it, repair activities should
be done with spray paint. (indoor, outdoor)
26. The upper plane of antistatic floor in the equipment room cannot be higher than the lower plane
of the base to avoid to affect the ventilation. (indoor)

Main Equipment B,C
27. The installation position of rack and the cable route must accord to the engineering document,
for easy to maintenance and future expansion. (indoor, outdoor)

Main Equipment B,C
Huawei Confidential
28. All of false boards and pan
Page 34
els should be installed accor

ding to requirements. (indoor
, outdoor)
Main Equipment B,C
29. The alarm box should be correctly installed according to design requirements. Its panel should
be clean without any obvious scratches. (indoor)

2.1 General
2.2 Main Equipment
2.5 Other

Antenna and Feeder Cable A
Without mastic cement
1. Waterproof and sealed measures for all outdoor jumpers and feeder cables should be correctly
adopted according to specifications. (indoor, outdoor)
2. The feeder cables should not have obvious bending and twisting and bare copper appearance. (indoor,
outdoor)

45o
3. Antennas should be in the 45-degree protected area of lightning rod. (indoor, outdoor)

le is made in a standard way without any loose connection.

5. The connection between antenna sup
port and tower should be reliable
and firm. The connection between a
ntenna and its support should also
be reliable and firm ． (indoor, ou
tdoor)
Antenna and feeder check:
 1. The azimuth and tilt angle o
f the installed antenna must ac
cord with design specifications
;
 2. The antenna connection and s
ector relationship are correct
without reverse connection and
misconnection ;
 3. The calibration test and sen
sitivity test indexes of base s
tation accord to requirements ;
uld be vertical. Its error should be less than ± 2 d
oor)
the directional antenna should not be more than ± 5
le error should not be more than ± 0.5 degrees. (ind
Huawei Confidential
Antenna and Feeder Cable B, C
Page 41
n the top of a building and then extended downward along the
uld be used for the parts of contact with the wall corner. When
along the roof, the feeder clamps should be used to fix the
Huawei Confidential
Page 42
lled on the top of building to lead the feeder cable into the
he antenna jumper and the feeder cable before the feeder
ends. (indoor, outdoor)
Huawei Confidential
Page 43
5. The antenna feeder lightning-proof

arrester of GPS/GLONASS must be
installed correctly and firmly inside
the cabinet. Its protected port should
face the base station (check when the
GPS/GLONASS antenna exists)
(indoor, outdoor)

Huawei Confidential
6. The space between feeder c
lamps should be even and t
heir direction should be s
ame after installed. They

Page 45
should also be fixed firml

y without any loose connec
tion ．
7. The feeder cables can not
cross after distributed. I
n the room they should be
neat and straight with sam
e bend.
8. The antenna jumper and the feeder cable before entering the cabinet must
have waterproof bends. (outdoor)

9. The top of an omni antenna jacket should be level of or higher than the an
tenna support. (indoor, outdoor)
10. When installing the tower amplification module, the side of connecting th
e antenna should be upward, and the other side of connecting the feeder ca
ble should be downward. The installation position of tower amplification m
odule should be close to the antenna. (indoor, outdoor)

11. The labels of communication cables, feeder cables and jumper should be stuck and tied
according to specifications. The labels should be arranged in an orderly way with same
direction. (indoor, outdoor)

12. The installation position of antenna should be accorded with the design document. (indoor, o
utdoor)
13. The distance between an omni antenna and the tower body should not less than 1.5m, and that
between a directional antenna and the tower body should not be less than 1m. (indoor, outdoor)

14. The horizontal space between master and
diversity antennas of an omni antenna sh
ould not be less than 4m for M800 or 2m
for M1900. (indoor, outdoor)
15. The horizontal space between master and
diversity antennas of a single-pole dire
ctional antenna should not be less than
4m for M800 or 2m for M1900. (indoor, ou
tdoor)
16. The vertical space between two directio
nal antennas installed on the same suppo
rt should not be less than 0.5m. (indoor
, outdoor)

17. Some redundancies 3~5mm should

be reserved when cutting all of cable
ties of outdoor. (indoor, outdoor)

18. The minimum bending radius of a feeder cable should not be less than 20
times of its diameter. (indoor, outdoor)

o
90
19. The support of the

GPS/GLONASS antenna is
fixed firmly. In the area of its
90-degree vertical angle there
is no barrier (check when the
GPS/GLONASS antenna
exist). (indoor, outdoor)

20. The jumper of the antenna should be tied along

the rail of the support to the steel frame of the
power. (indoor, outdoor)

antenna Sector 0 Sector 2
Color ring label

jumper To Tower
feeder Feeder ladder
Indoor
jumper
BTS cabinet

21. For a tower-mounted base station, the color rings are attached at the following positions:
 On the jumper that connects to the antenna, attach a color ring 200 mm [0.66 ft] away
from the feeder connector.
 On the feeder that is outside the equipment room, attach a color ring 200 mm [0.66 ft]
away from the feeder connector.
 On the feeder that is led down from the tower platform, attach a color ring 1 m [3.28
ft] away from the feeder connector.
 On the feeder that is outside the feeder window, attach a color ring 1 m [3.28 ft] away
from the feeder window.
 On the feeder that is inside the equipment room, attach a color ring 200 mm [0.66 ft]
away from the feeder connector.
 On the jumper that connects to the cabinet, attach a color ring 200 mm [0.66 ft] away
from the feeder connector.

Commonly used three-sector mains and diversity antenna:
System Sector Configuration of Colored Ring Labels Remarks
1 Main and diversity: red, two rings •Cell default definition: cell
Diversity: red, one ring 1 is in the north, and the
cells in the clockwise
The first 2 Main and diversity: yellow, two rings direction are cell 2 and 3
set of
Diversity: yellow, one ring respectively.
system
3 Main and diversity: blue, two rings •When multiple systems
share a site, the feeders of
Diversity: blue, one ring different systems need to be
1 Main and diversity: one white ring + two red rings distinguished. For the
second set of system, add a
Main and diversity: one white ring + one red ring
white ring besides the red,
The 2 Main and diversity: one white ring + two yellow rings yellow, and blue rings. For
second the third set of system, add
set of Main and diversity: one white ring + one yellow ring two white rings besides the
system red, yellow, and blue rings.
3 Main and diversity: one white ring + two blue rings

Main and diversity: one white ring + one blue ring

Special six-sector multiple antennas:
One antenna Two antennas

Sector
Main (antenna 1) Diversity (antenna 1) Main (antenna 2) Diversity (antenna 2)
1 Red, two rings Red, one ring Red, four rings Red, three rings
2 Yellow, two rings Yellow, one ring Yellow, four rings Yellow, three rings
3 Blue, two rings Blue, one ring Blue, four rings Blue, three rings
4 Purple, two rings Purple, one ring Purple, four rings Purple, three rings
5 Orange, two rings Orange, one ring Orange, four rings Orange, three rings
6 Green, two rings Green, one ring Green, four rings Green, three ring

22. When installing the omni antenna on a roof, the blind zones should be avoide
d as much as possible. (indoor, outdoor)
23. When the front of cabinet is parallel to the feeder cable inside the room or
the back of cabinet faces it, a sector is in line and the order of each line
should be same. When the front of cabinet is vertical to the feeder cable ins
ide the room, a sector is in row and the order of each row should be same. (i
ndoor)

2.1 General
2.2 Main Equipment
2.5 Other

Power Cable and Grounding Rule A
1. Each power cable or ground cable should be a whole section of copper core cable without any
connector in between. It also should be connected firmly according to specifications. (indoor,
outdoor)
2. When making copper lugs at the two ends of a power cable or ground cable, they should be
soldered or crimped firmly. (indoor, outdoor)

3. When the power cable

and ground cable are
distributed outside the
cabinet, they should
be tied away from
other cables. (indoor,
outdoor)

4. The DDF frame and environment

alarm box of base station mus
t be earthed properly. (indoo
r)

(1) Cable
(2) Nut
(3) Spring washer
(4) Flat washers
(5) bolt
5. The grounding cable and power cable of equipment is connected correctly. Their flat
washers, spring washers and nuts are installed in a right order. The nuts are tightened
properly. (indoor, outdoor)

6. The redundant part of a grounding cable or power cable should be cut and cannot be
coiled. (indoor, outdoor)
7. The grounding of antenna and feeder cable on the top of a building without a tower
should be connected to the nearby lightning-proof protection grounding net of the roof.
(indoor, outdoor)

bare wire of a power cable or grounding cable should be
or insulating adhesive tape, the copper wire can not be bared.
Huawei Confidential
Page 66
Power Cable and Grounding Rule B,C
2. The feeder cable of GPS/GLONASS
should have a reliable grounding point. The
indoor lightning-proof arrester of
GPS/GLONASS is directly connected to the
GPS/GLONASS signal input port of the
cabinet and does not need to earthed. The
grounding of lightning-proof protection can
be adopted close the GPS/GLONASS
antenna of outdoor. (check when the
GPS/GLONASS antenna exists). (indoor,
outdoor)

uld be connected to the grounding bolt of the door on
urchased cable. The grounding cable of the door should
outdoor)
Huawei Confidential
Page 68
4. The feeder grounding clip is directly fixed on the steel sheet of the towe
r perfectly. The installation of this clip must accord with the standard requ
irement. The antirust, anticorrosive and waterproof measures are adopted for
the grounding clip and reliable connection. (indoor, outdoor)

5. The grounding bar must be wiped off rust and cleaned dirt before they are
connected, in order to ensure their reliable connection. The outside groundin
g bar must be anticorrosion and antirust processed by using self-spray paint
or other protection materials after they are connected in order to ensure the
ir long-term good contact. Each connecting terminal should be installed corre
ctly and firmly together with flat washers and spring washers. (indoor, outdo
or)
6. The space between a power cabl

e/ground cable and a signaling ca
ble outside the cabinet should be
more than 3 cm. (indoor, outdoor)
3cm

7. When the tower is more than 60 meters, add a grounding clip to the feeder in the middle of
the tower. (indoor, outdoor)
8. If the length of feeder cable from the tower to the room on the roof (or cabling ladder) is
more than 20 meters, a lightning-proof protection grounding clip should be added on the
roof (or cabling rack). (indoor, outdoor)
9. The cable route for the power cable or ground cable should be accord with engineering
document so that capacity expansion becomes easy. (indoor, outdoor)
10. The feeder cable goes into the room along the wall. If a cable ladder is used, it should be
earthed. (indoor)
11. The grounding cable of feeder clips should extend from up to down. The angle between the
grounding cable and the feeder cable should not be more than 15 degrees. (indoor, outdoor)

earthed at three points at least between the top of tower and the
meter away from the platform on the top of tower, within one
dy and the outdoor cabling ladder, and within one meter between
er window). The feeder cable is tied firmly at the grounding points
reatments. (indoor, outdoor)
Huawei Confidential
Page 73
13. The labels of power cable and ground cable are filled in and stuck correctly and reliably. They
should be tidy position and same direction. They should be stuck on a position 2 cm away from
their connectors. They can be made in a uniform way according to customer requirements,
including the label for power distribution switch. (indoor, outdoor)

14. The diameter of the power cable, ground cable or equipotential cable between cabinets
should meet the power distribution requirement. (indoor, outdoor)
15. The functions of power supply and fan are normal. (indoor, outdoor)
16. The power cable or grounding cable should be tied in a straight and tidy way with smooth
bending. (indoor, outdoor)
17. The color of distributed power cables and ground cables should conform to the shipment,
or satisfy requirements of the customer. (indoor, outdoor)

18. When connecting two or more cables to a wire pole, the cross or back-to-back installation
method is generally adopted. When lugs are overlapped, they should be bent at an angle of 45 or
90 degrees, the bigger lugs should be put on the bottom and smaller one should be put on the top.
(indoor, outdoor)

2.1 General
2.2 Main Equipment
2.5 Others

Others
 Retain the additional engineering material for future use. There couldn’t waste or throw
away the engineering material optionally. A
 The project should be implemented in compliance with related standards. for
construction behaviors, safety in production, power supply operations and equipment
room of the customer. A
 The engineering supervisor must upload the completion photographs for the BTS along
with Hardware Self-Check Report to the EPMS system. A

Others
 The power-on hardware test of equipment is normal. B
 The installation tools accord with the antistatic requirements. C
 The signal cables for future capacity expansion should be tied to or inserted into the
reserved position inside an expansion cabinet. For easy to maintenance and
expansion and avoid to lose. C
 The unused connector should be protected through adding a protective cap i.e.. C
 The floor gaps around the rack should be blocked up. Discarded cable ties, screws
and other sundries should not be found under the floor. C
 The equipment room should be neatness and tidy. Discarded packing materials
should be cleaned. Spare parts should be arranged in a tidy way after installation. C

Thanks
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BTS Hardware Quality Standard: Wireless Case & Training Department

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2008-05 Security level: Internal

BTS Hardware Quality

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential

This course will introduce the quality standard of BTS installation .

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 2

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 3

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 4

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 5

Feeder cables should be correctly adopted according to specifications.

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xed on its base (bracket) after it is installed.( outdoor,

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ust be firmly fixed. The cable connector of on-site must

5. The cable connection of storage

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1. The board can be plugged and unplugged

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washers, spring washers, bolts and nuts are installed in

t) is firmly fixed on the ground with expansion bolts.

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3. The movable accessories of the cabinet work normal. (indoor, outdoor)

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12. The fan should be tightened with screws

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livered should be used when installing a cabinet t

direction. Cable labels should

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niform spacing and moderate tightness. Cable ties should

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els should be installed accor

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Without mastic cement

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le is made in a standard way without any loose connection.

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5. The antenna feeder lightning-proof

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ame after installed. They

should also be fixed firml

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17. Some redundancies 3~5mm should

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