STRUCTURE

Presentation-20mins
• Safety related information.
• Plant Performance.
• ABP 2019-20 of BSP.
• Shop Performance.
• Cost related information.
• Benchmarking
Discussion-40 mins
• Open discussion.
• Address by the HOD.
 SAFETY RELATED INFORMATION
Near miss Cases in 01/04/2018 to 26/04/2019
Sl Location Date & Description Cause* Remedial measures
Time taken
1 BBM, 15/03/20 To change the TC, Sh. K S Slip Shop (E) has been
Soaking 19 Rao & Sh. Tapan, were going asked to improve
Pit No. 2/1, 2230hrs to the TC point. Just before illumination and RED
mill side, climbing the ladder, to has been asked to clear
short wall, approach the platform from the place off any
TC point. where the TC was to be debris.
changed, Sh. K S Rao
stumbled on the refractory
bricks lying there and fell
down thereby getting minor
bruises on his leg at a few
spots.
 SAFETY RELATED INFORMATION
Accidents Statistics
2018-19 Area
Catg. R NR FA Total

Road 02 - - 02
IOD/IOW 01 01 01 03
TOTAL 03 01 01 05

From last 147 days there is no accident in deptt

 SAFETY RELATED INFORMATION
Accidents Statistics
2019-20 Area
Catg. R NR FA Total

Road 00 00 00 00
IOD/IOW 00 00 00 00
TOTAL 00 00 00 00

From last 147 days there is no accident in deptt

 SAFETY RELATED INFORMATION
Safety related initiatives:-
1. Housekeeping Monitoring and Improvement
2. Identification of Hazards in the area and rectifying
the same
3. Motivating to report all near miss cases
4. Standard Operating Practice (SOP) has been
finalised for:
• Maintenance and replacement of hot blast/stove dome
thermocouple in Blast furnace
• Maintenance of Bottom thermocouple of reheating
furnace in URM
 SAFETY RELATED INFORMATION
Periodic Medical Examination:
Year Target Actual

2018-19 256 256

2019-20 03 03

Safety Training:
Year Target Actual

2018 88 77
2019 (Till Date) 85 27
 BSP PERFORMANCE

Performance Highlights
(Apr18 to Dec18)

 Net Sales : Rs 11760 Crore

 EBITDA : Rs 1509 Crore
 PBT : Rs 272 Crore
 BSP PERFORMANCE

Performance Highlights
( FY 2018-19)

 Hot Metal Production :4.75 MT (6.45MT)

 Crude Steel Production : 4.45 MT(6.26MT)
 Saleable Steel Production :3.67 MT (5.45MT)
 ABP 2019-20 OF BSP
Particulars ABP 2019-20

Oven Pushing 750

(Eq nos/day)
Hot Metal 6.45 MT

Crude Steel 6.2 MT

Saleable Steel 5.6 MT

Rails 1.65 MT
 SHOP PERFORMANCE
• Modification of length cutting equipment in
continuous caster machine 3 & 4 to satisfy
URM requirements.
• Development and provision of manual
Temperature & Celox measurement system
at BOF- 1 &2, LF-1, ARU-1 & RH units of
SMS3.
• Design and development of flowmeter for
porous plug healthiness checking of ladles
at ladle bay of SMS-3.
 SHOP PERFORMANCE
• Telemetering of environment monitoring
parameters from various plants to plant
wide intranet and server for transferring
them to CPCB .
• Modification & Commissioning of old
unused Muffle Furnace of SHT (Simulated
Heat Treatment equipment ) done with in
house resources at MTL-2, RCL.
• Introduced Displacement measurement of
hydraulic heavy plate (80mm) bending
machine at Steel & Structural shop.
 SHOP PERFORMANCE
• Fixing of leveller for raw mix after Nebulizer
Belt- 2007 and installation , calibration and
testing of ON line IR type moisture
measurement system for Sinter Machine -2 at
SP3 complex , which has increased the
reliability of measurement.
 SHOP PERFORMANCE
• Provision of vibration monitoring system in
Central exhaust fans at BF#7.
• Introduction of Radar based burden level
measurement in BF 7.
• Provision of Reliable Moisture measurement
in all m/cs and PMDs of SP2
 SHOP PERFORMANCE
WEIGHMENT
• Modification and upgrade the load cell
capacity from 10 T to 33 T capacity HBM
make load cell for minimized the frequent
failure of load cell and better accuracy.
These jobs have been done thro in-house
resources at URM.
• In-house installation and commissioning of
150 TPH belt weigh scale for measurement
of flux at Conveyor no. M-5 of Sintering
Plant-2.
WEIGHMENT

• Modification, installation and

commissioning of 2 Nos. Intermediate
Bunker weighing systems, capacity 25 T
at Blast Furnace-7 during capital repair.
Previously, no weighing systems were
installed in the intermediate bunker for
monitoring of Iron Ore & additives.

Company Logo
 SHOP PERFORMANCE
Major Breakdowns:-
• ASU4 tripping of OP2 and ATC1 tripping
of BOO Plant on 11/4/19 due power
cable damage
• Relaying of Profibus PA cable ( 500M
X2) for LDDB ( Lime Dolomite Discharge
Bunker)and Nitrogen flow control valve
and flow transmitter
• Revival of slab caster 6 Instrumentation
parameter after fire incidence in SMS 2
• Replacement of steam flow regulating
valve in BF-8
Major Breakdowns:-
• Revival of LF1 Instrumentation
parameters after fire incident in
SMS3 on 21.04.19

• Failure of Pressure Transducers at

Tandem Mill in URM mill on 15/4/19
I & W Deptt / 2018-19
Total budget operated: Rs 5.17 Cr
No. of PR processed: 100
Total invoicing: Rs 3.09 Cr

Cost of one transmitter: Rs 24,924

Cost of one Controller: Rs 74,500
Cost of one smart positioner: 43,400
Cost of Siemens positioner (proprietary): Rs 1,01,104
 COST RELATED INFORMATION
क्या आप जानते हैं ?
 बैटरी 1 से 8 में एक ओवन पुश िंग कम होने से हाशन : रू.
1.6 लाख
 बैटरी 9 से 11 में एक ओवन पुश िंग कम होने से हाशन :
रू. 2.8 लाख
 एक टन ओवेन अिंडर चाशजिंग से हाशन : रू. 10000/-
 लुब्रीकेंट् स प्रशत लीटर : रू. 80/-
 शबजली खचच प्रशत यूशनट : रू. 6/-
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